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WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using a suitable floor crane, position the engine assembly into the vehicle.
    2. CAUTION: Only use hand tools when installing the RH engine mount nut or damage to the engine mount can occur.
    NOTE: Align the engine-to-transmission dowels before installing the engine mount bolt.
    NOTE: RH shown, LH similar.
    Fig 1: Identifying Engine Mount Nuts
    G03920590Courtesy of FORD MOTOR CO.
  2. Install the 4 engine mount nuts.
    • Tighten to 103 N.m (76 lb-ft).
  3. Remove the special tool.
    Fig 2: Identifying Special Tool
    G03920205Courtesy of FORD MOTOR CO.


  1. Attach the wiring harness and retainer to the coolant tube support bracket and install the ground strap and the nut.
    • Tighten to 10 N.m (89 lb-in).
    Fig 1: Installing Ground Strap And Nut
    GF0005609Courtesy of FORD MOTOR CO.
  2. Position a new oil cooler and install the threaded shaft.
    • Tighten to 58 Nm (43 lb-ft).
    Fig 2: Identifying Threaded Shaft
    GF0005531Courtesy of FORD MOTOR CO.
  3. Connect the coolant hoses to the oil cooler.
    Fig 3: Connecting Coolant Hoses To Oil Cooler
    GF0005554Courtesy of FORD MOTOR CO.
  4. Install a new oil filter.
    Fig 4: Locating Oil Filter
    G03920097Courtesy of FORD MOTOR CO.
  5. If equipped, connect the block heater electrical connector.
    Fig 5: Locating Block Heater Electrical Connector
    G03920195Courtesy of FORD MOTOR CO.
  6. Position the A/C compressor and install the 3 bolts.
    • Tighten to 25 N.m (18 lb-ft).
    Fig 6: Locating Bolt Access Holes For A/C Compressor
    G03919912Courtesy of FORD MOTOR CO.
  7. Position the starter electrical harness support bracket and install the bolt.
    • Tighten to 10 N.m (89 lb-in).
    Fig 7: Identifying Cooler Tube/Electrical Harness Support Bracket Bolt
    G03919905Courtesy of FORD MOTOR CO.
  8. Position the ground strap and install the stud bolt.
    • Tighten to 10 N.m (89 lb-in).
    Fig 8: Identifying Stud Bolts
    GF0005551Courtesy of FORD MOTOR CO.
  9. Install the 4 exhaust manifold flange nuts.
    • Tighten to 40 N.m (30 lb-ft).
    Fig 9: Locating Exhaust Manifold Flange Nuts
    GF0002678Courtesy of FORD MOTOR CO.
  10. Connect the 2 heated exhaust gas oxygen sensor (HO2S) electrical connectors.
    Fig 10: Connecting Heated Exhaust Gas Oxygen Sensor (HO2S) Electrical Connectors
    GF0005552Courtesy of FORD MOTOR CO.


  1. Position the degas bottle support bracket and install the 3 nuts.
    • Tighten to 10 N.m (89 lb-in).
    Fig 1: Locating Degas Bottle Support Bracket Nuts
    GF0005548Courtesy of FORD MOTOR CO.
  2. Connect the heater hose at the rear of the engine.
    Fig 2: Identifying Rear Engine Heater Hose
    GF0005608Courtesy of FORD MOTOR CO.
  3. Connect the body wiring harness retainer to the degas bottle support bracket.
    Fig 3: Connecting Body Wiring Harness Retainer To Degas Bottle Support Bracket
    GF0005547Courtesy of FORD MOTOR CO.
  4. Position the evaporative emissions (EVAP) canister purge valve and bracket assembly, and install the 3 nuts.
    • Tighten to 10 N.m (89 lb-in).
    Fig 4: Locating Evaporative Emissions Canister Purge Valve Bracket Nuts
    G03919862Courtesy of FORD MOTOR CO.
  5. Connect the electrical connector and the EVAP tube quick connect couplings to the EVAP canister purge valve.
    Fig 5: Connecting Electrical Connector And EVAP Tube Quick Connect Couplings
    G03919866Courtesy of FORD MOTOR CO.
  6. Connect the engine wiring harness retainer to the EVAP canister purge valve bracket.
    Fig 6: Engine Wiring Harness Retainer
    G03919860Courtesy of FORD MOTOR CO.
  7. Connect the crankshaft position (CKP) sensor wiring harness retainer to the starter motor wiring harness.
    Fig 7: Locating Crankshaft Position (CKP) Sensor Wiring Harness Retainer
    G03920181Courtesy of FORD MOTOR CO.
  8. Connect the generator wiring harness retainer to the RH cylinder head.
    Fig 8: Locating Generator Wiring Harness Retainer
    G03920180Courtesy of FORD MOTOR CO.
  9. Connect the A/C compressor and the A/C high pressure cut-off switch electrical connectors.
    Fig 9: Locating A/C Compressor And A/C High Pressure Cut-Off Switch Electrical Connectors
    G03920179Courtesy of FORD MOTOR CO.
  10. Connect the generator wiring harness retainer to the RH cylinder head.
    Fig 10: Identifying Generator Wiring Harness Retainer
    G03920178Courtesy of FORD MOTOR CO.
  11. Position the power steering pump and install the 3 bolts.
    • Tighten to 25 N.m (18 lb-ft).
    Fig 11: Identifying Power Steering Pump Bolts
    G03886436Courtesy of FORD MOTOR CO.
  12. Connect the 2 electrical connectors on the LH fender splash shield.
    Fig 12: Connecting Electrical Connectors On LH Fender Splash Shield
    GF0005546Courtesy of FORD MOTOR CO.
  13. Connect the degas bottle coolant hose.
    Fig 13: Locating Degas Bottle Coolant Hose
    GF0005545Courtesy of FORD MOTOR CO.
  14. Position the accessory drive belt onto the engine.
  15. Install the intake manifold. For additional information, refer to Intake Manifold  in this article.
  16. Install the radiator, fan shroud and engine cooling fan. For additional information, refer to ENGINE COOLING article.
  17. Install the degas bottle. For additional information, refer to ENGINE COOLING article.
  18. Install the powertrain control module (PCM). For additional information, refer to ELECTRONIC ENGINE CONTROLS - GASOLINE ENGINES article.
  19. Install the cowl vent grille. For additional information, refer to FRONT END BODY PANELS article.
  20. Install the radiator grille support. For additional information, refer to FRONT END BODY PANELS article.
  21. Install the A/C condenser core. For additional information, refer to CLIMATE CONTROL article.
  22. Install the hood.
  23. Fill the crankcase with clean engine oil.
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