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Home >> Ford >> 2005 >> Excursion 5.4 L, RWD >> Repair and Diagnosis >> Electrical >> Gauges >> Instrument Cluster And Panel Illumination >> Diagnosis And Testing >> Instrument Panel Illumination >> Pinpoint Tests >> Pinpoint Test B: The Instrument Cluster Illumination Is Inoperative

Pinpoint Test B: The Instrument Cluster Illumination Is Inoperative

  1. B1 CHECK THE VOLTAGE TO THE INSTRUMENT CLUSTER ILLUMINATION 
    • Key in OFF position.
    • Disconnect: Instrument Cluster C220c.
    • Place the headlamp switch in the ON position.
    • Rotate the panel dimmer switch to the full illumination position.
    • Measure the voltage between the instrument cluster C220c pin 16, circuit 19 (LB/RD), harness side and ground.
    • Fig 1: Measuring Voltage Between Instrument Cluster C220C Pin 16, Circuit 19 (LB/RD), Harness Side And Ground
      G03910666Courtesy of FORD MOTOR CO.
    • Is the voltage greater than 10 volts? 
    • Yes  : GO to B2.
    • No  : REPAIR the circuit. TEST the system for normal operation.
  2. B2 CHECK THE GROUND TO THE INSTRUMENT CLUSTER 
    • Place the headlamp switch in the OFF position.
    • Measure the resistance between the instrument cluster C220c pin 15, circuit 57 (BK), harness side and ground.
      Fig 2: Measuring Resistance Between Instrument Cluster C220C Pin 15, Circuit 57 (BK), Harness Side And Ground
      G03910667Courtesy of FORD MOTOR CO.
    • Is the resistance less than 5 ohms? 
    • Yes  : GO to B3.
    • No  : REPAIR the circuit. TEST the system for normal operation.
  3. B3 CHECK FOR CORRECT INSTRUMENT CLUSTER OPERATION 
    • Disconnect all the instrument cluster connectors.
    • Check for:
      • corrosion
      • pushed-out pins
    • Connect all the instrument cluster connectors and make sure they seat correctly.
    • Operate the system and verify the concern is still present.
    • Is the concern still present? 
    • Yes  : INSTALL a new instrument cluster. REFER to INSTRUMENT CLUSTER . TEST the system for normal operation.
    • No  : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.