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Oil Pan: Installation

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    CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths.
  1. Use a plastic scraping tool to remove all traces of the oil pan gasket.
    • Clean all sealing surfaces with metal surface cleaner and install a new oil pan gasket.
  2. NOTE: The oil pan must be installed and the bolts tightened within 4 minutes of sealant application.
    Fig 1: Identifying Silicone Sealant Apply Areas
    G03898360Courtesy of FORD MOTOR CO.
  3. Apply a 10 mm (0.39 in) diameter dot of silicone sealant to the areas indicated.
  4. Position the oil pan and loosely install the bolts and stud bolts.
  5. Install the oil pan-to-transaxle bolts.
    • Tighten to 40 Nm (30 lb-ft).
  6. Tighten the oil pan-to-engine bolts and stud bolts in the sequence shown in Fig 2 to 25 Nm (18 lb-ft).
    Fig 2: Identifying Tightening Sequence Of Oil Pan-To-Engine Bolts And Stud Bolts
    G03898361Courtesy of FORD MOTOR CO.
  7. Install a new oil filter.
    • Tighten to 16 Nm (12 lb-ft).
  8. Install the exhaust flexible pipe. For additional information, refer to EXHAUST SYSTEM .
  9. Fill the engine with clean engine oil.