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Home >> Ford >> 2005 >> Escape Hybrid, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 16 (Automatic Transmission - Cd4E) >> In-Vehicle Repair >> Overdrive Servo >> Removal

Overdrive Servo: Removal

WARNING: This page is about a different variant/trim than selected.
    NOTE: Servicing the intermediate/overdrive servo in the vehicle is only recommended in the event of a leak. If the servo has failed it will be necessary to remove and disassemble the transaxle to inspect the intermediate/overdrive band assembly and direct clutch for damage.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING .
  2. Remove the 7 retainers and the LH splash shield.
    Fig 1: Identifying LH Splash Shield And Retainers
    G03900504Courtesy of FORD MOTOR CO.
  3. Remove the transmission fluid cooler line bracket and bolt and position it aside.
    Fig 2: Removing Transmission Fluid Cooler Line Bracket And Bolt And Position It Aside
    G03900703Courtesy of FORD MOTOR CO.
  4. WARNING: The servo is under pressure. Servo and servo cover are under high spring force. Use caution when removing servo cover. Failure to follow these instructions may result in personal injury.
    CAUTION: Do not use a screwdriver to remove the retaining ring or damage to the case may occur. Use only snap ring pliers to remove the retaining ring.
  5. Using the special tool, remove the servo retaining ring.
    1. Install the special tool.
    2. Compress the servo assembly by tightening the bolt.
    3. Remove the retaining ring.
      Fig 3: Removing Servo Retaining Ring
      G03900704Courtesy of FORD MOTOR CO.
  6. Remove the servo cover assembly.
  7. Remove the intermediate and overdrive servo piston and return spring.
  8. Wipe the servo piston and the servo cover cap with a lint free cloth.
  9. CAUTION: Do not clean the rubber sealing surfaces of the servo piston and the servo cover cap with cleaning solvent or damage to the sealing surface may result.
  10. Inspect the servo piston for cracks on its pressure surfaces and in the sealing area. Look for damage near the point where the servo piston is attached to the servo rod.
  11. Squeeze the servo piston lip for flexibility. If the lip feels brittle, install a new piston.
  12. Inspect the servo retainer spring for cracks, breaks or deformation.