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Home >> Ford >> 2005 >> Escape Hybrid, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 16 (Automatic Transmission - Cd4E) >> Disassembly And Assembly Of Subassemblies >> Forward/Coast/Direct Clutch Cylinder and Reverse Clutch Drum - Assembly >> Assembly

Forward/Coast/Direct Clutch Cylinder and Reverse Clutch Drum - Assembly: Assembly

WARNING: This page is about a different variant/trim than selected.
    CAUTION: The tabs on the No. 2 direct clutch thrust washer must be seated in the direct clutch support and spring.
    Fig 1: Installing No 2 Direct Clutch Thrust Washer On Forward/Coast/Direct Clutch Cylinder With Tabs Facing Downward
    G03900994Courtesy of FORD MOTOR CO.
  1. Install the No. 2 direct clutch thrust washer on the forward/coast/direct clutch cylinder with the tabs facing downward.
  2. Install the 2 reverse clutch cylinder seals.
    Fig 2: Installing Reverse Clutch Cylinder Seals
    G03900993Courtesy of FORD MOTOR CO.
    3. NOTE: Make sure that the reverse clutch cylinder seals are overlapped correctly.
  3. Position the reverse clutch cylinder seals.
    1. Correct installation.
    2. Incorrect installation.
      Fig 3: Positioning Reverse Clutch Cylinder Seals
      G03901041Courtesy of FORD MOTOR CO.
  4. Support the forward/coast/direct clutch cylinder assembly on a block of wood so that the direct clutch faces upward.
    Fig 4: Supporting Forward/Coast/Direct Clutch Cylinder Assembly On Block Of Wood So That Direct Clutch Faces Upward
    G03901042Courtesy of FORD MOTOR CO.
  5. Install the direct clutch hub and shell on the forward/coast/direct clutch cylinder.
    Fig 5: Installing Direct Clutch Hub And Shell On Forward/Coast/Direct Clutch Cylinder
    G03900992Courtesy of FORD MOTOR CO.
  6. Install the reverse clutch drum assembly.
    Fig 6: Installing Reverse Clutch Drum Assembly
    G03900991Courtesy of FORD MOTOR CO.
  7. Install the reverse clutch hub.
    Fig 7: Installing Reverse Clutch Hub
    G03900990Courtesy of FORD MOTOR CO.
  8. Support the reverse clutch drum on a block of wood while installing the reverse clutch hub retaining ring.
    Fig 8: Supporting Reverse Clutch Drum On Block Of Wood
    G03900989Courtesy of FORD MOTOR CO.
  9. Install the forward/coast/direct clutch cylinder hub seal.
    Fig 9: Installing Forward/Coast/Direct Clutch Cylinder Hub Seal
    G03901047Courtesy of FORD MOTOR CO.
  10. Leave special tool attached until the forward/coast/direct clutch cylinder is installed into the transaxle housing.
    Fig 10: Identifying Special Tool Attached To Forward/Coast/Direct Clutch Cylinder
    G03901048Courtesy of FORD MOTOR CO.
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