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Test Procedures

WARNING: This page is about a different variant/trim than selected.
  1. KF1 DTCS P0480, P0481 AND P0482: CHECK FOR SELF-TEST DTCS 

    Are any of the following DTCs present during PCM or TCM self-test: P0480, P0481, or P0482? 

    Yes No
    For KOEO and KOER DTC P0480, GO to  KF2.
    For KOEO and KOER DTC P0481, GO to  KF12.
    For KOEO and KOER DTC P0482, GO to  KF7.
    For continuous memory DTC P0480, GO to  KF17.
    For continuous memory DTC P0481, GO to  KF19.
    For continuous memory DTC P0482, GO to  KF21.
    Symptom diagnostics are required.
    For cooling fan always runs:
    GO to  KF23.
    For cooling fan does not operate:
    GO to  KF26.
  2. KF2 KOEO AND KOER DTC P0480: CHECK THE VPWR VOLTAGE TO LOW SPEED FC RELAY 
    • LFC Relay connector disconnected.
    • Key in ON position.
    • Measure the voltage between:
      (+) LFC Relay Connector, Harness Side (-) Vehicle Battery
      VPWR - Pin 2 Negative terminal

    Is the voltage greater than 10.5 V? 

    Yes No
    GO to  KF3. REPAIR the open circuit.
  3. KF3 CHECK FOR LFC CIRCUIT CYCLING 
    NOTE: During KOEO on demand self-test, the LFC circuit will be cycled on and off.
    • Connect a non-powered test lamp between:
      (+) LFC Relay Connector, Harness Side (-) LFC Relay Connector, Harness Side
      VPWR - Pin 2 LFC - Pin 1
    • Carry out the PCM KOEO on demand self-test.

    Does the test lamp illuminate on and off during the KOEO on demand self-test? 

    Yes No
    INSTALL a new LFC relay. Key in OFF position.
    REMOVE the test lamp.
    GO to  KF4.
  4. KF4 CHECK THE LFC CIRCUIT FOR A SHORT TO POWER IN THE HARNESS 
    • PCM connector disconnected.
    • Key in ON position.
    • Measure the voltage between:
      (+) LFC Relay Connector, Harness Side (-) Vehicle Battery
      LFC - Pin 1 Negative terminal

    Is the voltage less than 1 V? 

    Yes No
    Key in OFF position.
    GO to  KF5.
    REPAIR the short circuit.
  5. KF5 CHECK THE LFC CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS 
    • Measure the resistance between:
      (+) LFC Relay Connector, Harness Side (-) Vehicle Battery
      LFC - Pin 1 Negative terminal

    Is the resistance greater than 10K ohms? 

    Yes No
    GO to  KF6. REPAIR the short circuit.
  6. KF6 CHECK THE LFC CIRCUIT FOR AN OPEN IN THE HARNESS 
    • Measure the resistance between:
      (+) LFC Relay Connector, Harness Side (-) PCM Connector, Harness Side
      LFC - Pin 1 LFC - Pin B38

    Is the resistance less than 5 ohms? 

    Yes No
    INSTALL a new PCM. REFER to FLASH ELECTRICALLY ERASABLE PROGRAMMABLE READ ONLY MEMORY (EEPROM) . REPAIR the open circuit.
  7. KF7 KOEO AND KOER DTC P0482: CHECK THE VPWR VOLTAGE TO MEDIUM SPEED FC RELAY 
    • MFC Relay connector disconnected.
    • Key in ON position.
    • Measure the voltage between:
      (+) MFC Relay Connector, Harness Side (-)
      VPWR - Pin 2 Ground

    Is the voltage greater than 10.5 V? 

    Yes No
    GO to  KF8. REPAIR the open circuit.
  8. KF8 CHECK FOR MFC CIRCUIT CYCLING 
    NOTE: During KOEO on demand self-test, the MFC circuit will be cycled on and off.
    • Connect a non-powered test lamp between:
      (+) MFC Relay Connector, Harness Side (-) MFC Relay Connector, Harness Side
      VPWR - Pin 2 MFC - Pin 1
    • Carry out the PCM KOEO on demand self-test.

    Does the test lamp illuminate on and off during the KOEO on demand self-test? 

    Yes No
    INSTALL a new MFC relay. Key in OFF position.
    REMOVE the test lamp.
    GO to  KF9.
  9. KF9 CHECK THE MFC CIRCUIT FOR A SHORT TO POWER IN THE HARNESS 
    • PCM connector disconnected.
    • Key in ON position.
    • Measure the voltage between:
      (+) MFC Relay Connector, Harness Side (-)
      MFC - Pin 1 Ground

    Is the voltage less than 1 V? 

    Yes No
    Key in OFF position.
    GO to  KF10.
    REPAIR the short circuit.
  10. KF10 CHECK THE MFC CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS 
    • Measure the resistance between:
      (+) MFC Relay Connector, Harness Side (-)
      MFC - Pin 1 Ground

    Is the resistance greater than 10K ohms? 

    Yes No
    GO to  KF11. REPAIR the short circuit.
  11. KF11 CHECK THE MFC CIRCUIT FOR AN OPEN IN THE HARNESS 
    • Measure the resistance between:
      (+) MFC Relay Connector, Harness Side (-) PCM Connector, Harness Side
      MFC - Pin 1 MFC - Pin B33

    Is the resistance less than 5 ohms? 

    Yes No
    INSTALL a new PCM. REFER to FLASH ELECTRICALLY ERASABLE PROGRAMMABLE READ ONLY MEMORY (EEPROM) . REPAIR the open circuit.
  12. KF12 KOEO AND KOER DTC P0481: CHECK THE VPWR VOLTAGE TO THE HIGH SPEED FC RELAY 
    • HFC Relay connector disconnected.
    • Key in ON position.
    • Measure the voltage between:
      (+) HFC Relay Connector, Harness Side (-)
      VPWR - Pin 2 Ground

    Is the voltage greater than 10.5 V? 

    Yes No
    GO to  KF13. REPAIR the open circuit.
  13. KF13 CHECK FOR HFC CIRCUIT CYCLING 
    NOTE: During KOEO on demand self-test, the HFC circuit will be cycled on and off.
    • Connect a non-powered test lamp between:
      (+) HFC Relay Connector, Harness Side (-) HFC Relay Connector, Harness Side
      VPWR - Pin 2 HFC - Pin 1
    • Carry out the KOEO on demand self-test.

    Does the test lamp illuminate on and off during the KOEO on demand self-test? 

    Yes No
    INSTALL a new HFC relay. REMOVE the test lamp.
    GO to  KF14.
  14. KF14 CHECK THE HFC CIRCUIT FOR A SHORT TO POWER IN THE HARNESS 
    • PCM connector disconnected.
    • Key in ON position.
    • Measure the voltage between:
      (+) HFC Relay Connector, Harness Side (-) Vehicle Battery
      HFC - Pin 1 Negative terminal

    Is the voltage less than 1 V? 

    Yes No
    Key in OFF position.
    GO to  KF15.
    REPAIR the short circuit.
  15. KF15 CHECK THE HFC CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS 
    • Measure the resistance between:
      (+) HFC Relay Connector, Harness Side (-) Vehicle Battery
      HFC - Pin 1 Negative terminal

    Is the resistance greater than 10K ohms? 

    Yes No
    GO to  KF16. REPAIR the short circuit.
  16. KF16 CHECK THE HFC CIRCUIT FOR AN OPEN IN THE HARNESS 
    • Measure the resistance between:
      (+) HFC Relay Connector, Harness Side (-) PCM Connector, Harness Side
      HFC - Pin 1 HFC - Pin B37

    Is the resistance less than 5 ohms? 

    Yes No
    INSTALL a new PCM. REFER to FLASH ELECTRICALLY ERASABLE PROGRAMMABLE READ ONLY MEMORY (EEPROM) . REPAIR the open circuit.
  17. KF17 CONTINUOUS MEMORY DTC P0480: CHECK THE LFC CIRCUIT FOR AN INTERMITTENT OPEN OR SHORT TO POWER 
    • A/C and defrost off.
    • L Fan Motor connector disconnected.
    • R Fan Motor connector disconnected.
    • Connect a non-powered test lamp between:
      (+) L Fan Motor Connector, Harness Side (-) L Fan Motor Connector, Harness Side
      LSFAN PWR - Pin 2 GND - Pin 3
    • Key in ON position.
    • Enter output test mode. Refer to OUTPUT TEST MODE (OTM) .
    • Command the low speed fan ON.
    • Observe the test lamp for an indication of a fault while carrying out the following. Note that the lamp turns off when a fault is detected.
      • Shake, wiggle, and bend the LFC circuit(s).
      • Shake, wiggle, and bend the VPWR circuit to the LFC relay.
      • Lightly tap on the low speed FC relay to simulate road shock.

    Is a fault indicated? 

    Yes No
    ISOLATE the fault and REPAIR as necessary. GO to  KF18.
  18. KF18 CHECK THE LFC CIRCUIT FOR AN INTERMITTENT SHORT TO GROUND 
    • Key in ON position.
    • Command the outputs OFF.
    • Observe the test lamp for an indication of a fault while completing the following. Note that the lamp turns on when a fault is detected.
      • Shake, wiggle, and bend the LFC circuit(s).
      • Lightly tap on the LFC RLY to simulate road shock.

    Is a fault indicated? 

    Yes No
    ISOLATE the fault and REPAIR as necessary. Key in OFF position.
    Unable to duplicate or identify the fault at this time.
    GO to Pinpoint Test Z .
  19. KF19 CONTINUOUS MEMORY DTC P0481: CHECK THE HFC CIRCUIT FOR AN INTERMITTENT OPEN OR SHORT TO POWER 
    • A/C and defrost off.
    • L Fan Motor connector disconnected.
    • R Fan Motor connector disconnected.
    • Connect a non-powered test lamp between:
      (+) R Fan Motor Connector, Harness Side (-) R Fan Motor Connector, Harness Side
      HSFAN PWR - Pin 1 GND - Pin 3
    • Key in ON position.
    • Enter output test mode. Refer to OUTPUT TEST MODE (OTM) .
    • Command the high speed fan ON.
    • Observe the test lamp for an indication of a fault while completing the following. Note that the lamp turns when a fault is detected.
      • Shake, wiggle, and bend the HFC circuit(s).
      • Shake, wiggle, and bend the VPWR circuit to the HFC relay.
      • Lightly tap on the High Speed FC relay to simulate road shock.

    Is a fault indicated? 

    Yes No
    ISOLATE the fault and REPAIR as necessary. GO to  KF20.
  20. KF20 CHECK THE HFC CIRCUIT FOR AN INTERMITTENT SHORT TO GROUND 
    • Key in ON position.
    • Command the outputs OFF.
    • Observe the test lamp for an indication of a fault while completing the following. Note that the lamp turns on when a fault is detected.
    • Shake, wiggle, and bend the HFC circuit(s).

    Is a fault indicated? 

    Yes No
    ISOLATE the fault and REPAIR as necessary. Key in OFF position.
    Unable to duplicate or identify the fault at this time.
    GO to Pinpoint Test Z .
  21. KF21 CONTINUOUS MEMORY DTC P0482: CHECK THE MFC CIRCUIT FOR AN INTERMITTENT OPEN OR SHORT TO POWER 
    • A/C and defrost off.
    • L Fan Motor connector disconnected.
    • R Fan Motor connector disconnected.
    • Connect a non-powered test lamp between:
      (+) R Fan Motor Connector, Harness Side (-) R Fan Motor Connector, Harness Side
      MSFAN PWR - Pin 2 GND - Pin 3
    • Key in ON position.
    • Enter output test mode. Refer to OUTPUT TEST MODE (OTM) .
    • Command the low speed fan ON.
    • Observe the test lamp for an indication of a fault while carrying out the following. Note that the lamp turns off when a fault is detected.
      • Shake, wiggle, and bend the MFC circuit(s).
      • Shake, wiggle, and bend the VPWR circuit to the MFC relay.
      • Medium Speed FC relay Low Speed FC relay.

    Is a fault indicated? 

    Yes No
    ISOLATE the fault and REPAIR as necessary. GO to  KF22.
  22. KF22 CHECK THE MFC CIRCUIT FOR AN INTERMITTENT SHORT TO GROUND 
    • Key in ON position.
    • Command the outputs OFF.
    • Observe the test lamp for an indication of a fault while completing the following. Note that the lamp turns off when a fault is detected.
    • Shake, wiggle, and bend the MFC circuit(s).

    Is a fault indicated? 

    Yes No
    ISOLATE the fault and REPAIR as necessary. Key in OFF position.
    Unable to duplicate or identify the fault at this time.
    GO to Pinpoint Test Z .
  23. KF23 COOLING FAN ALWAYS RUNS (NO DTCS): VERIFY THE FAN IS NOT ON BECAUSE OF A/C HIGH PRESSURE SWITCH INPUT TO THE PCM 
    • Key on engine running.
    • Access the PCM and monitor the ACP PID.

    Is the PID state CLOSED? 

    Yes No
    Key in OFF position.
    The PCM will turn the fan on when the medium pressure, normally open contacts of the ACHP switch are closed.
    GO to  KF24.
    Input OK
    GO to  KF26.
  24. KF24 CHECK THE A/CHPSW (MEDIUM PRESSURE, NORMALLY OPEN CONTACTS) 
    • A/CHPSW connector disconnected.
    • Key in ON position.
    • Access the PCM and monitor the ACP PID.

    Is the PID state CLOSED? 

    Yes No
    Key in OFF position.
    GO to  KF25.
    Key in OFF position.
    RECONNECT A/CHPSW.
    REFER to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION - HYBRID ESCAPE to diagnose the over pressurized AC system.
    If OK, INSTALL a new A/CHPSW.
  25. KF25 CHECK THE A/CPSW CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS 
    • PCM connector disconnected.
    • Measure the resistance between:
      (+) A/CHPSW Connector, Harness Side (-)
      A/CPSW Ground

    Is the resistance greater than 10K ohms? 

    Yes No
    Verify the results of the previous test steps.
    RETURN to SYMPTOM CHARTS - HYBRID ESCAPE to continue diagnosis.
    If OK, INSTALL a new PCM. REFER to FLASH ELECTRICALLY ERASABLE PROGRAMMABLE READ ONLY MEMORY (EEPROM) .
    REPAIR the short circuit to GND.
  26. KF26 CHECK THE VPWR VOLTAGE TO LOW SPEED FC RELAY 
    • LFC Relay connector disconnected.
    • Key in ON position.
    • Measure the voltage between:
      (+) LFC Relay Connector, Harness Side (-) Vehicle Battery
      VPWR - Pin 2 Negative terminal

    Is the voltage greater than 10.5 V? 

    Yes No
    GO to  KF27. REPAIR the open circuit.
  27. KF27 CHECK FOR LFC CIRCUIT CYCLING 
    NOTE: During KOEO on demand self-test, the LFC circuit will be cycled on and off.
    • Connect a non-powered test lamp between:
      (+) LFC Relay Connector, Harness Side (-) LFC Relay Connector, Harness Side
      VPWR - Pin 2 LFC - Pin 1
    • Carry out the PCM KOEO on demand self-test.

    Does the test lamp illuminate on and off during the KOEO on demand self-test? 

    Yes No
    GO to  KF28. Key in OFF position.
    REMOVE the test lamp.
    GO to  KF4.
  28. KF28 CHECK THE VPWR VOLTAGE TO MEDIUM SPEED FC RELAY 
    • Key in OFF position.
    • MFC Relay connector disconnected.
    • Key in ON position.
    • Measure the voltage between:
      (+) MFC Relay Connector, Harness Side (-)
      VPWR - Pin 2 Ground

    Is the voltage greater than 10.5 V? 

    Yes No
    GO to  KF29. REPAIR the open circuit.
  29. KF29 CHECK FOR MFC CIRCUIT CYCLING 
    NOTE: During KOEO on demand self-test, the MFC circuit will be cycled on and off.
    • Connect a non-powered test lamp between:
      (+) MFC Relay Connector, Harness Side (-) MFC Relay Connector, Harness Side
      VPWR - Pin 2 MFC - Pin 1
    • Carry out the PCM KOEO on demand self-test.

    Does the test lamp illuminate on and off during the KOEO on demand self-test? 

    Yes No
    GO to  KF30. Key in OFF position.
    REMOVE the test lamp.
    GO to  KF9.
  30. KF30 CHECK THE VPWR VOLTAGE TO HIGH SPEED FC RELAY 
    • Key in OFF position.
    • HFC Relay connector disconnected.
    • Key in ON position.
    • Measure the voltage between:
      (+) HFC Relay Connector, Harness Side (-)
      VPWR - Pin 2 Ground

    Is the voltage greater than 10.5 V? 

    Yes No
    GO to  KF31. REPAIR the open circuit.
  31. KF31 CHECK FOR HFC CIRCUIT CYCLING 
    NOTE: During KOEO on demand self-test, the HFC circuit will be cycled on and off.
    • Connect a non-powered test lamp between:
      (+) HFC Relay Connector, Harness Side (-) HFC Relay Connector, Harness Side
      VPWR - Pin 2 HFC - Pin 1
    • Carry out the KOEO on demand self-test.

    Does the test lamp illuminate on and off during the KOEO on demand self-test? 

    Yes No
    The PCM primary FC circuits are OK.
    REFER to COMPONENT TESTING to check the relay(s).
    INSTALL a new FC relay if necessary.
    To check the secondary FC circuits,
    REFER to ENGINE COOLING - HYBRID ESCAPE .
    REMOVE the test lamp.
    GO to  KF14.