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Home >> Ford >> 2005 >> Escape Base, 3.0 1, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 29 (HVAC Control System - General Information (Hybrid)) >> Diagnosis And Testing >> Climate Control System >> Pinpoint Test E: The Air Conditioning (A/C) is Inoperative >> Pinpoint Test E: The Air Conditioning (A/C) Is Inoperative

Pinpoint Test E: The Air Conditioning (A/C) Is Inoperative

WARNING: This page is about a different variant/trim than selected.
  1. E1 USE THE RECORDED DTCs FROM THE PCM SELF-TEST 
    • Using the recorded results from the PCM self-test:
    • Is DTC P2611, P1459, P1464, P0537, P0538, or P0645 present? 
  2. E2 CHECK THE REFRIGERANT PRESSURE 
    • Key in OFF position.
    • Connect the manifold set to the service ports.
    • Is the pressure 345 - 1,724 kPa (50 - 250 psi)? 
  3. E3 CHECK THE A/C CLUTCH RELAY 
    • Disconnect: A/C Clutch Relay C1008.
    • Carry out the A/C clutch relay component test. Refer to COMPONENT TESTING .
    • Is the A/C clutch relay OK? 
    • Yes  : GO to E4.
    • No  : INSTALL a new A/C clutch relay. TEST the system for normal operation.
  4. E4 CHECK CIRCUIT 1483 (WH/PK) FOR VOLTAGE 
    • Measure the voltage between the A/C compressor clutch relay C1008-3, circuit 1483 (WH/PK), harness side and ground.
      Fig 1: Checking Relay Power Supply
      G03890480Courtesy of FORD MOTOR CO.
    • Is the voltage greater than 10 volts? 
    • Yes  : GO to E5.
    • No  : REPAIR the circuit. TEST the system for normal operation.
  5. E5 CHECK CIRCUIT 321 (GY/WH) FOR AN OPEN 
    • Disconnect: A/C Compressor Clutch C100.
    • Connect a fused (5A) jumper wire between the A/C clutch relay C1008-3, circuit 1483 (WH/PK), harness side and the A/C clutch relay C1008-5, circuit 321 (GY/WH), harness side.
      Fig 2: Connecting Fused Jumper Wire Between Connector Terminals
      G03879653Courtesy of FORD MOTOR CO.
    • Measure the voltage between the A/C compressor C100-1, circuit 321 (GY/WH), harness side and ground.
      Fig 3: Checking Circuit 321 (GY/WH) For Open (2 Of 2)
      G03902353Courtesy of FORD MOTOR CO.
    • Is the voltage greater than 10 volts? 
    • Yes  : REMOVE the jumper wire. GO to E6.
    • No  : REPAIR the circuit. TEST the system for normal operation.
  6. E6 CHECK CIRCUIT 57 (BK) FOR AN OPEN 
    • Measure the resistance between the A/C compressor clutch C100-2, circuit 57 (BK), harness side and ground.
      Fig 4: Checking Circuit 57 (BK) For Open
      G03902354Courtesy of FORD MOTOR CO.
    • Is the resistance less than 5 ohms? 
    • Yes  : GO to E7.
    • No  : REPAIR the circuit. TEST the system for normal operation.
  7. E7 CHECK THE CLUTCH AIR GAP 
    • Measure the A/C compressor clutch air gap at 3 equally spaced locations between the clutch hub and the A/C compressor clutch pulley.
    • Is the A/C compressor clutch air gap greater than 0.76 mm (0.030 in)?