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Power Transfer Unit (PTU) Seals: Material

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MATERIAL ITEM SPECIFICATION

Item Specification
Motorcraft SAE 75W-140 High Performance Rear Axle Lubricant XY-75W140-QL WSL-M2C192-A
Silicone Gasket and Sealant TA-30 WSE-M4G323-A4
Motorcraft SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL WSL-M2C197-A
  1. Using the special tools, install the inner input seal.
    Fig 1: Installing Inner Input Seal
    G03901964Courtesy of FORD MOTOR CO.
    2. CAUTION: Make sure not to roll the inner input seal sealing lip when installing the drive gear.
  2. Install the gears.
    1. Install the drive gear. Use a slight rotation to prevent damaging the inner input seal.
    2. Install the idler gear.
    3. Install the driven gear.
      Fig 2: Installing Gears
      G03901965Courtesy of FORD MOTOR CO.
    3. CAUTION: The PTU cover and case sealing surfaces must be free of oil before applying new sealant.
  3. Apply a 3 mm (0.11 in) bead of silicone sealant to the sealing surface of the PTU cover. Install the PTU cover and tighten the PTU cover bolts in a star pattern.
    • Tighten to 32 Nm (24 lb-ft).
      Fig 3: Applying A 3 Mm (0.11 In) Bead Of Silicone Sealant To Sealing Surface Of PTU Cover
      G03901948Courtesy of FORD MOTOR CO.
  4. Install the PTU vent tube and the 2 PTU vent tube bolts.
    • Tighten to 30 Nm (22 lb-ft).
  5. Using the special tools, install the halfshaft seal.
    • The seal is correctly installed if it is flush with the PTU case cover.
      Fig 4: Installing Halfshaft Seal
      G03901967Courtesy of FORD MOTOR CO.
  6. Install the halfshaft seal dust cover.
    • Press the dust shield firmly to snap into position.
  7. Using the special tools, install the outer input seal.
    Fig 5: Installing Outer Input Seal
    G03901968Courtesy of FORD MOTOR CO.
  8. Using the special tools, install the output seal.
    Fig 6: Installing Output Seal
    G03901920Courtesy of FORD MOTOR CO.
  9. Using the special tools, install the dust cover onto the output flange.
    • Tighten to 22 Nm (16 lb-ft).
      Fig 7: Installing Dust Cover Onto Output Flange
      G03901970Courtesy of FORD MOTOR CO.
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