Power Transfer Unit (PTU) - Manual Transaxle: Material

WARNING: This page is about a different variant/trim than selected.

MATERIAL ITEM SPECIFICATION

Item	Specification
Motorcraft 80W-90 Premium Rear Axle Lubricant XY-80W90-QL	WSP-M2C197-A

Fig 1: Power Transfer Unit (PTU) -- Manual Transaxle Replacement Components With Torque Specifications

Courtesy of FORD MOTOR CO.

CAUTION: The O-ring must be correctly installed before mating the transfer case to the manual transaxle. Failure to correctly install the O-ring may cause the O-ring to be damaged, resulting in a transaxle fluid leak.

Fig 2: Installing A New O-Ring Seal

Courtesy of FORD MOTOR CO.

Install a new O-ring seal.
Position the transfer case to the transaxle.
Install the front stud.

Fig 3: Installing Front Stud
Courtesy of FORD MOTOR CO.
Install the 2 transfer case-to-transaxle nuts.
- Tighten to 45 Nm (33 lb-ft).
  
  Fig 4: Installing Transfer Case-To-Transaxle Nuts
  Courtesy of FORD MOTOR CO.
Install the 2 transfer case-to-transaxle bolts.
- Tighten to 45 Nm (33 lb-ft).
  
  Fig 5: Installing Transfer Case-To-Transaxle Bolts
  Courtesy of FORD MOTOR CO.
Install the crossmember brace and the 4 bolts.
- Tighten to 40 Nm (30 lb-ft).
  
  Fig 6: Installing Crossmember Brace And Bolts
  Courtesy of FORD MOTOR CO.
Install the driveshaft. For additional information, refer to DRIVESHAFT .
Fill the transaxle. For additional information, refer to Transaxle Draining and Filling in MANUAL TRANSAXLE-TRANSMISSION .