Power Transfer Unit (PTU) - Automatic Transaxle: Material

WARNING: This page is about a different variant/trim than selected.

MATERIAL ITEM SPECIFICATION

Item	Specification
Motorcraft SAE 75W-140 High Performance Rear Axle Lubricant XY-75W140-QL	WSL-M2C192-A

Fig 1: Installing Power Transfer Unit (PTU) - Automatic Transaxle

Courtesy of FORD MOTOR CO.

CAUTION: A new transfer case inner halfshaft seal must be installed whenever the intermediate shaft or transfer case is removed from the vehicle.

Position the transfer case to the transaxle.
Install the transfer case-to-engine brace.
Connect the transfer case vent hose.
Install the 4 transfer case-to-transaxle bolts.
- Tighten to 45 Nm (33 lb-ft).
Install the transfer case heat shield and the 3 transfer case heat shield bolts.
- Tighten to 14 Nm (10 lb-ft).
Install the generator. For additional information, refer to GENERATOR AND REGULATOR .
Install the crossmember brace and the 4 bolts.
- Tighten the bolts to 40 Nm (30 lb-ft).
  
  Fig 2: Installing Transfer Case Heat Shield And Transfer Case Heat Shield
  Courtesy of FORD MOTOR CO.
Install the driveshaft. For additional information, refer to DRIVESHAFT .
Install the front RH intermediate shaft. For additional information, refer to FRONT DRIVE HALFSHAFTS .
Install the exhaust as required. For additional information, refer to EXHAUST SYSTEM .
Fill the transfer case. For additional information, refer to POWER TRANSFER UNIT (PTU) DRAINING AND FILLING - AUTOMATIC TRANSAXLE .
Check the transaxle fluid level. For additional information, refer to AUTOMATIC TRANSAXLE-TRANSMISSION - CD4E or AUTOMATIC TRANSAXLE-TRANSMISSION - ELECTRONICALLY CONTROLLED CONTINUOUSLY VARIABLE TRANSMISSION (ECVT) .