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Home >> Ford >> 2005 >> Escape Base, 3.0 1, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Clutch System) >> Removal And Installation >> Clutch Disc and Pressure Plate >> Removal

Clutch Disc and Pressure Plate: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Remove the transaxle. For additional information, refer to MANUAL TRANSAXLE-TRANSMISSION .
  2. Using the special tool, lock the flywheel to the engine.
    Fig 1: Locking Flywheel To Engine
    G03901706Courtesy of FORD MOTOR CO.
  3. Check the diaphragm spring fingers for discoloration, scoring, bent or broken segments and spring ends that are higher or lower than the rest.
    Fig 2: Checking Diaphragm Spring Fingers For Discoloration
    G03901707Courtesy of FORD MOTOR CO.
  4. WARNING: The clutch disc and clutch pressure plate are heavy and may fall if not held when the bolts are removed. Failure to follow these instructions may result in personal injury.
    CAUTION: Loosen the bolts evenly to prevent pressure plate damage.
  5. Remove the bolts, clutch pressure plate and clutch disc.
  6. CAUTION: Do not use cleaners with a petroleum base and do not immerse the clutch pressure plate in solvent.
  7. Using a suitable commercial alcohol based solvent, clean the clutch pressure plate.
  8. Inspect the clutch pressure plate surface for burn marks, scores, flatness or ridges. For additional information, refer to MANUAL TRANSAXLE-TRANSMISSION AND CLUTCH - GENERAL INFORMATION .
  9. CAUTION: If the clutch disc is saturated with oil, inspect the rear engine crankshaft seal for leakage. If leakage is found, install a new seal prior to clutch disc installation. For additional information, refer to ENGINE - 2.3L .
    NOTE: Use an emery cloth to remove minor imperfections in the clutch disc lining surface.
    NOTE: Install a new clutch disc if any of the following conditions are present.
  10. Inspect the clutch disc for:
    • oil or grease saturation
    • worn or loose facings
    • warpage or loose rivets at the hub
    • wear or rust on the splines
  11. Check the clutch disc runout and wear. For additional information, refer to MANUAL TRANSAXLE-TRANSMISSION AND CLUTCH - GENERAL INFORMATION .