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Home >> Ford >> 2005 >> Escape Base, 3.0 1, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 764 (Noise, Vibration And Harshness - F-150 & Mark LT) >> Diagnostic Tests >> Noise, Vibration and Harshness (NVH) >> Component Tests >> Pinion Flange Runout Check - Circular

Pinion Flange Runout Check - Circular

WARNING: This page is about a different car, the 2007 Lincoln Mark LT and 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Pinion bearing preload must be reset if the pinion nut has been loosened or removed for pinion flange reindexing or installation.
  1. With the vehicle in NEUTRAL, position it on a twin-post hoist that supports the axles. Refer to JACKING AND LIFTING article.
  2. Remove the driveshaft.
  3. Check the pinion flange for damage.
  4. Position the Companion Flange Runout Gauge on the pinion flange.
    Fig 1: Identifying Companion Flange Runout Gauge
    GF0000782Courtesy of FORD MOTOR CO.
    Item Part Number Description
    1 - Pilot (part of 4851)
    2 354845 Pinion nut
    3 205-319 (T92L-4851-B) Gauge, Companion Flange Runout
    4 - Bolts (2 required) (part of 205-320 [T92L-4851-C])
    5 205-320 (T92L-4851-C) Plate, Companion Flange
    6 4851 Pinion flange
  5. Assemble the special tools.
  6. Fig 2: Assembling Special Tools
    GF0001697Courtesy of FORD MOTOR CO.
  7. Align the holes on the clamp plate with the holes in the pinion flange and install the bolts. Snug the bolts evenly.
  8. Fig 3: Aligning Clamp Plate Holes
    GF0000783Courtesy of FORD MOTOR CO.
  9. Position the special tools as shown. Turn the Companion Flange Runout Gauge, and locate and mark the high spot on the pinion flange with yellow paint.
  10. Fig 4: Positioning Special Tool And Marking High Spot On Pinion Flange With Yellow Paint
    GF0001698Courtesy of FORD MOTOR CO.

    If the flange runout exceeds 0.25 mm (0.010 in), remove the pinion flange, reindex the flange one-half turn on the pinion, and reinstall it.

  11. Check the runout again. If necessary, rotate the flange until an acceptable runout is obtained. If the flange runout is still more than 0.25 mm (0.010 in), install a new pinion flange.
  12. Fig 5: Checking Pinion Flange Runout
    GF0000784Courtesy of FORD MOTOR CO.
  13. For the rear axle, if excessive runout is still evident after installation of the pinion flange, install a new ring and pinion. Repeat the above checks until the runout is within specification.
  14. Install the driveshaft.