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Home >> Ford >> 2005 >> Escape Base, 3.0 1, FWD >> Repair and Diagnosis (Single Page) >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brake System Actuation >> Removal And Installation >> Brake Master Cylinder >> Removal and Installation

Removal and Installation

WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
  1. Disconnect the battery. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  2. Disconnect the brake fluid level warning switch electrical connector.
  3. Using a suitable suction device, remove the brake fluid from the brake master cylinder reservoir.
  4. If equipped with a manual transmission, disconnect the clutch master cylinder feed.
    • Plug the clutch master cylinder feed hose.
      Fig 1: Locating Clutch Master Cylinder Feed Hose
      G03897494Courtesy of FORD MOTOR CO.
  5. If installing a new brake master cylinder, remove the brake fluid reservoir. For additional information, refer to BRAKE FLUID RESERVOIR .
  6. Disconnect the 2 brake line fitting and plug the brake lines and the brake master cylinder ports.
    • To install, tighten to 15 Nm (11 lb-ft).
  7. NOTE: Install new master cylinder nuts.
  8. Remove and discard the 2 master cylinder nuts.
    • To install, tighten to 30 Nm (22 lb-ft).
  9. Remove the brake master cylinder assembly.
  10. To install, reverse the removal procedure.