Clutch and Clutch Field Coil - 5.4L, 6.0L Diesel and 6.8L: Removal

WARNING: This page is about a different car, the 2003 Ford Pickup, 2003 Ford F550 Super Duty, 2003 Ford F450 Super Duty, and 2003 Ford Excursion. However, it is still accessible from the selected car via links, so may be relevant.

Remove the A/C compressor. Refer to AIR CONDITIONING (A/C) COMPRESSOR - 5.4L, 6.0L Diesel and 6.8L .
Remove the A/C clutch disc and hub retaining bolt.
1. Hold the A/C clutch disc and hub with the special tool.
2. Remove the bolt.
  
  Fig 1: Removing A/C Clutch Disc And Hub Retaining Bolt
  Courtesy of FORD MOTOR CO.
Remove the A/C clutch and the A/C clutch disc and hub spacer.
1. Thread an 8 x 1.25 mm bolt into the A/C clutch disc and hub spacer to force it from the compressor shaft.
2. Lift the A/C clutch disc and hub, and the A/C clutch disc and hub spacer from the compressor shaft.
  
  Fig 2: Lifting A/C Clutch Disc And Hub
  Courtesy of FORD MOTOR CO.
Remove the pulley snap ring.

Fig 3: Removing Pulley Snap Ring
Courtesy of FORD MOTOR CO.
Remove the A/C clutch pulley (19D784).

Fig 4: Removing A/C Clutch Pulley (19D784)
Courtesy of FORD MOTOR CO.

CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged.

Remove the A/C clutch field coil.
1. Note the location of the A/C clutch field coil electrical connector.
2. Install the special tool on the nose opening of the A/C compressor.
3. Install the special tool.
4. Remove the A/C clutch field coil.
  
  Fig 5: Installing Special Tool On Nose Opening Of A/C Compressor
  Courtesy of FORD MOTOR CO.