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Home >> Ford >> 2004 >> Mustang Mach 1, Standard >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Differentials & Drive Axles >> Rear Drive Axle/Differential - Ford 7.5" Ring Gear >> Removal And Installation >> Differential Carrier >> Installation

Differential Carrier: Installation

  1. Position the differential assembly in the axle housing.
    Fig 1: Positioning Differential Assembly In Axle Housing
    G03237274Courtesy of FORD MOTOR CO.
  2. Install the originally removed differential bearing shim on the LH side.
    Fig 2: Installing Differential Bearing Shim
    G03237275Courtesy of FORD MOTOR CO.
  3. NOTE: Apply pressure toward the LH side to make sure the LH differential bearing cap is seated.
    Fig 3: Installing LH Differential Bearing Cap
    G03237276Courtesy of FORD MOTOR CO.
  4. Install the LH differential bearing cap and loosely install the differential bearing cap bolts.
  5. Install the original differential bearing shim on the RH side.
    Fig 4: Installing Differential Bearing Shim
    G03237277Courtesy of FORD MOTOR CO.
  6. Using the special tool, fully seat the differential bearing shims.
    Fig 5: Installing Special Tool
    G03237278Courtesy of FORD MOTOR CO.
  7. Install the RH side differential bearing cap and tighten the LH side and RH side differential bearing cap bolts.
    • Tighten to 105 N.m (77 lb-ft).
      Fig 6: Installing RH Side Differential Bearing Cap
      G03237279Courtesy of FORD MOTOR CO.
  8. Rotate the differential assembly to make sure it rotates freely.
    Fig 7: Rotating Differential Assembly
    G03237280Courtesy of FORD MOTOR CO.
  9. Measure the ring and pinion backlash.
  10. Install the axle shafts. For additional information, refer to AXLE SHAFT .