Section 1575 (Engine - 6.0L Diesel -- F250-F550 Super Duty 6.0L (99P F450/550)): Assembly: Engine: Notes

WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools

Illustration	Tool Name	Tool Number
	Lifting Bracket, Cylinder Head	303-759
	Installer, Crankshaft Front Seal and Wear Ring	303-761
	Dial Indicator with Bracketry	100-002 or equivalent (D78P-4201-B)
	Service Set, Camshaft	303-017 (T65L-6250-A)
	Heavy Duty Floor Crane	014-00072
	Alignment Tool, Camshaft	303-772
	Installer, Crankshaft Rear Seal and Wear Ring	303-770
	Piston Ring Compressor	303-D032 (D81L-6002-C)
	Adapter for 303-D043	303-D043-02
	Adapter for 303-D043	303-D043-01
	Remover/ Installer, Glow Plug Connector	303-1114
	Socket, Injection Pressure Regulator (IPR) Valve	303-1112

Material

Item	Specification
SAE 15W-40 Super Duty Diesel Motor Oil XO-15W40-QSD (US): CXO-15W40-LSD12 (Canada); or equivalent	WSS-M2C171-D
RTV Silicone Sealant TA-31	-
Threadlock 262 TA-26	WSK-M2G351-A6

Fig 1: Exploded View Of Crankshaft, Camshaft and Piston

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	6010	Cylinder block assembly
2	6250	Camshaft assembly
3	6A251	Camshaft bearing kit
4	6148	Piston ring kit
5	6140	Piston pin retaining ring
6	6102	Piston pin and piston
7	6200	Connecting rod and cap assembly
8	6B237	Connecting rod bearing kit
9	6214	Connecting rod bolt
10	6333	Crankshaft bearing kit
11	6303	Crankshaft assembly
12	6345	Main bearing bolt, M14 x 2 x 114.5
13	6345	Main bearing bolt, M14 x 2 x 127.5
14	6675	Upper oil pan assembly
15	6626	Oil pump cover-to-inlet tube flange O-ring seal
16	6622	Oil pump screen cover and tube
17	6676	Lower oil pan assembly

Fig 2: Exploded View Of Front Cover, Rear Cover and Oil Components

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	9D280	High pressure oil rail
2	9A332	Crankcase-to-head tube assembly
3	-	Crankcase-to-head tube (part of 9A332)
4	9J332	Rear engine tube assembly
5	9C968	Injection pressure regulator valve
6	9A543	Fuel injector pump assembly
7	6L080	Engine rear cover assembly
8	6701	Crankshaft rear oil seal assembly
9	6D083	Engine rear cover gasket
10	6010	Cylinder block assembly
11	6020	Cylinder front cover gasket
12	8575	Water thermostat assembly
13	6019	Cylinder front cover assembly
14	6608	Oil pump drive rotor and shaft assembly
15	6616	Oil pump body
16	6700	Crankcase front oil seal
17	6316	Crankshaft vibration damper
18	8509	Water pump pulley assembly
19	8501	Water pump assembly
20	6A638	Crankcase oil cooler cover with oil cooler
21	6881	Oil filter adapter assembly
22	6L625	Engine oil filter and adapter assembly
23	6718	Oil filter outlet tube assembly
24	6714	Oil filter assembly
25	6C631	Oil filter cap assembly
26	9F838	Injection control pressure (ICP) sensor
27	9E527	Fuel injector nozzle assembly
28	6095	Fuel pump cover

Fig 3: Exploded View Of Cylinder Head and Rocker Arm Carrier

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	6065	Cylinder head bolt
2	6A527	Valve rocker arm shaft support bolt
3	6C288	Engine rocker arm carrier
4	6A585	Valve rocker arm fulcrum assembly
5	6565	Valve push rod assembly
6	6C541	Valve rocker bridge
7	6518	Valve spring retainer key
8	6514	Valve spring retainer
9	6513	Valve spring
10	6571	Valve stem seal
11	9F538	Fuel injector nozzle sleeve
12	6584	Valve rocker arm cover gasket
13	6049	Cylinder head assembly
14	9F538	Glow plug sleeve
15	9431	Exhaust manifold
16	9A461	Exhaust manifold-to-cylinder head spacer
17	W300013	Exhaust flange bolt
18	6051	Cylinder head gasket
19	6505	Exhaust valve
20	6507	Intake valve
21	6500	Valve tappet assembly
22	6C329	Crankcase cam guide

Fig 4: Exploded View Of Valve Cover

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	6584	Valve cover gasket
2	6A505	Valve cover assembly (LH)
3	W300034	Valve cover bolt assembly
4	6A665	Crankcase breather
5	W300035	Valve cover stud assembly