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Removal & Installation (2002 A/T)

  1. Remove lower instrument panel retaining screws. Release clip. See Figure.
  2. Disconnect hood release cable. Disconnect data link connector from lower instrument panel. See Figure. Remove lower instrument panel.
  3. Unlock and disconnect pedal switch harness connectors. See Fig 1.
  4. Disconnect brake booster actuator rod from brake pedal. Depress clip and remove pin. See Figure.
  5. Remove pivot shaft nut and remove pivot shaft. See Fig 2.
  6. Remove brake pedal bushings. See Figure.
  7. Remove the brake pedal rubber (if necessary).
  8. To install, reverse removal procedures. Install a NEW actuator rod and pin. Set brake light switch by pulling out switch plunger to its full extent, depress brake pedal. See Figure. Install switch and slowly release the brake pedal.
Fig 1: Unlocking & Disconnecting Pedal Switches
G00294566Courtesy of FORD MOTOR CO.
Fig 2: Removing Pivot Shaft
G00294567Courtesy of FORD MOTOR CO.
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