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Home >> Ford >> 2004 >> Explorer 4.0 K, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1399 (Engine - 6.0L (99P F450/550) Diesel -- F250-F550 Super Duty) >> In-Vehicle Repair >> Exhaust Manifold - LH >> Installation

Exhaust Manifold - LH: Installation

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Start installing the bolts with the second bolt from the rear on the top. The hole diameter is smaller, therefore allowing alignment of the remaining bolts.
    NOTE: When installing the exhaust manifolds, only use prevailing torque hex flange bolts with an interference fit.
    NOTE: Apply anti-seize lubricant to the bolt threads prior to installing the bolts.
  1. Install the LH exhaust manifold and tighten the bolts in the sequence shown.
    • Tighten to 38 Nm (28 lb-ft).
      Fig 1: Identifying LH Exhaust Manifold Bolts Tightening Sequence
      G04648640Courtesy of FORD MOTOR CO.
  2. NOTE: Apply anti-seize lubricant to the bolt threads prior to installing the bolts.
  3. Install the 2 LH exhaust manifold-to-turbocharger adapter pipe nuts.
    • Tighten to 27 Nm (20 lb-ft).
  4. Connect the EP sensor tube to the exhaust manifold.
    • Tighten to 30 Nm (22 lb-ft).