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Home >> Ford >> 2004 >> Excursion 6.8 S, RWD >> Repair and Diagnosis (Single Page) >> Engine Performance >> Fuel Delivery >> Fuel Tank & Fuel Lines - Gasoline & Diesel - Excursion & F250-F550 Super Duty >> Removal And Installation >> Fuel Pump - Steel Fuel Tank, Gasoline Engines >> Removal and Installation

Removal and Installation

    NOTE: The fuel tank must be drained completely. Upon removal of the pump/sender, the tank must be inspected for contamination.
    NOTE: For diesel engine applications, follow this procedure, Steps 1-3 to remove the diesel fuel level sensor.
  1. Remove the fuel tank. Refer to FUEL TANK - MIDSHIP  or FUEL TANK - AFT OF AXLE .
  2. CAUTION: The fuel pump module must be handled carefully to avoid damage.
  3. Remove the top of the fuel pump.
    1. Clean the surface.
    2. Remove the bolts.
      Fig 1: Removing Top Of Fuel Pump
      G02777025Courtesy of FORD MOTOR CO.
  4. Remove the fuel pump assembly.
    • Squeeze the locking tabs while pushing down.
      Fig 2: Removing Fuel Pump Assembly
      G02777026Courtesy of FORD MOTOR CO.
  5. Remove and discard the fuel pump mounting gasket.
  6. To install, reverse the removal procedure.