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Home >> Ford >> 2004 >> Excursion 6.8 S, 4WD >> Repair and Diagnosis (Single Page) >> Engine Performance >> Fuel Delivery >> Fuel Tank & Fuel Lines - Gasoline & Diesel - Excursion & F250-F550 Super Duty >> Removal And Installation >> Fuel Pump - Plastic Fuel Tank, Gasoline Engines >> Removal and Installation

Removal and Installation

    NOTE: The fuel tank must be drained completely. Upon removal of the pump/sender, the tank must be inspected for contamination.
    NOTE: For diesel engine applications, follow this procedure, Steps 1-3 to remove the diesel fuel level sensor.
  1. Remove the fuel tank. Refer to FUEL TANK - MIDSHIP  or FUEL TANK - AFT OF AXLE .
  2. Clean the area around the fuel pump mounting flange.
  3. NOTE: The fuel pump assembly must be handled carefully to avoid damage to the sending unit.
    Fig 1: Removing Retaining Ring From Fuel Pump Mounting Flange
    G02777028Courtesy of FORD MOTOR CO.
  4. Remove the retaining ring from the fuel pump mounting flange.
  5. Depress the locking tabs on the pump while applying downward pressure on the pump module to release the pump from the mounting bracket. Remove the pump assembly.
    Fig 2: Removing Pump Assembly
    G02777029Courtesy of FORD MOTOR CO.
  6. Remove and discard the mounting flange gasket.
  7. To install, reverse the removal procedure.