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Home >> Ford >> 2004 >> Excursion 6.8 S, 4WD >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Mechanical >> Engine - 6.8L - Excursion & F250-F550 Super Duty >> In-Vehicle Repair >> Valve Cover - RH >> Removal

Valve Cover - RH: Removal

  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to JACKING & LIFTING .
  2. Disconnect the battery ground cable. Refer to BATTERY, MOUNTING AND CABLES .
  3. Drain the engine cooling system. Refer to ENGINE COOLING .
  4. Disconnect the crankcase ventilation tube from the valve cover.
    Fig 1: Disconnecting Crankcase Ventilation Tube From Valve Cover
    G02771234Courtesy of FORD MOTOR CO.
  5. Disconnect the RH fuel injector electrical connections and the RH ignition coil electrical connections.
    Fig 2: Disconnecting RH Fuel Injector Electrical Connections And RH Ignition Coil Electrical Connections
    G02771235Courtesy of FORD MOTOR CO.
  6. Remove the generator. Refer to GENERATORS & REGULATORS .
  7. Install the special tool.
    Fig 3: Installing Special Tool On Engine
    G02771236Courtesy of FORD MOTOR CO.
  8. Remove the RH engine mount nuts.
    Fig 4: Removing RH Engine Mount Nuts
    G02771237Courtesy of FORD MOTOR CO.
  9. Disconnect the front heater hose.
    Fig 5: Disconnecting Front Heater Hose
    G02771238Courtesy of FORD MOTOR CO.
  10. Disconnect the vapor management valve vacuum hose and vacuum canister vacuum harness and lift the fuel charging wiring off the valve cover studs.
    Fig 6: Disconnecting Vapor Management Valve Vacuum Hose And Vacuum Canister Vacuum Harness
    G02771239Courtesy of FORD MOTOR CO.
  11. Using the special tool, raise the engine.
  12. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
    NOTE: The bolts are part of the valve cover and cannot be removed.
  13. Remove the RH valve cover.
    • Fully loosen the bolts and remove the valve cover.
    • Clean the valve cover mating surface of the cylinder head with silicone gasket remover and metal surface prep. Follow the directions on the packaging.
    • Inspect the valve cover gasket. If the gasket is damaged, remove and discard the valve cover gasket. Clean the valve cover gasket groove with soap and water or a suitable solvent.
      Fig 7: Removing RH Valve Cover
      G02771240Courtesy of FORD MOTOR CO.