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Home >> Ford >> 2004 >> Excursion 6.8 S, 4WD >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Mechanical >> Engine - 6.8L - Excursion & F250-F550 Super Duty >> In-Vehicle Repair >> Crankshaft Pulley >> Installation

Crankshaft Pulley: Installation

    NOTE: If not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface prep and silicone gasket remover. Allow to dry until there is no sign of wetness, or four minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.
    Fig 1: Applying Silicone Gasket And Sealant To Woodruff Key Slot In Crankshaft Pulley
    G02771251Courtesy of FORD MOTOR CO.
  1. Apply silicone gasket and sealant to the Woodruff key slot in the crankshaft pulley.
  2. Use the special tool to install the crankshaft pulley.
    Fig 2: Installing Crankshaft Pulley
    G02771252Courtesy of FORD MOTOR CO.
  3. Tighten the crankshaft pulley bolt in four stages.
    • Stage 1: Tighten to 90 Nm (66 lb-ft).
    • Stage 2: Loosen 360 degrees.
    • Stage 3: Tighten to 50 Nm (37 lb-ft).
    • Stage 4: Tighten an additional 90 degrees.
      Fig 3: Installing Crankshaft Pulley Bolt
      G02771253Courtesy of FORD MOTOR CO.
  4. Lower the vehicle.
  5. Install the drive belt.
  6. Install the engine cooling fan and the fan shroud. Refer to ENGINE COOLING .