LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2004 >> Excursion 6.8 S, 4WD >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - Excursion & F250-F550 Super Duty >> Removal And Installation >> Water Pump - 6.0L Diesel >> Removal and Installation

Removal and Installation

  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to JACKING & LIFTING .
  2. Remove the radiator and shroud assembly.
  3. Disconnect the cooling fan electrical connector. Unclip and position the fan wiring aside.
    Fig 1: Disconnecting Cooling Fan Electrical Connector
    G02772987Courtesy of FORD MOTOR CO.
  4. NOTE: Use a hole in the fan hub to prevent the fan from turning.
    Fig 2: Loosening Cooling Fan And Clutch
    G02772988Courtesy of FORD MOTOR CO.
  5. Using the special tool, loosen the cooling fan and clutch.
  6. Remove the cooling fan assembly.
  7. Remove the stator bolts and the stator.
    Fig 3: Removing Cooling Fan Assembly
    G02772989Courtesy of FORD MOTOR CO.
  8. Rotate the accessory drive belt tensioner clockwise and position the drive belt aside.
    Fig 4: Rotating Accessory Drive Belt Tensioner
    G02772990Courtesy of FORD MOTOR CO.
  9. Remove the bolts and the coolant pump pulley.
    Fig 5: Removing Bolts And Coolant Pump Pulley
    G02772991Courtesy of FORD MOTOR CO.
  10. Remove the bolts and the coolant pump.
    • Remove and discard the O-ring seal.
      Fig 6: Removing Bolts And Coolant Pump
      G02772992Courtesy of FORD MOTOR CO.
  11. To install, reverse the removal procedure.
    • Clean and inspect the coolant pump mounting.