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Home >> Ford >> 2004 >> Excursion 6.8 S, 4WD >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - Excursion & F250-F550 Super Duty >> Removal And Installation >> Radiator - 6.0L Diesel >> Removal and Installation

Removal and Installation

  1. With vehicle in NEUTRAL, position it on a hoist. Refer to JACKING & LIFTING .
  2. Drain the cooling system. Refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .
  3. Disconnect the lower radiator hose.
    Fig 1: Disconnecting Lower Radiator Hose
    G02773004Courtesy of FORD MOTOR CO.
  4. Disconnect the transmission cooler tubes.
    Fig 2: Disconnecting Transmission Cooler Tubes
    G02773005Courtesy of FORD MOTOR CO.
  5. Disconnect the upper radiator hose and the radiator overflow hose.
    Fig 3: Disconnecting Upper Radiator Hose And Radiator Overflow Hose
    G02773006Courtesy of FORD MOTOR CO.
  6. Remove the bolts and radiator support brackets.
    Fig 4: Removing Bolts And Radiator Support Brackets
    G02773007Courtesy of FORD MOTOR CO.
  7. Remove the four pin-type retainers and pull back the sight shield.
    Fig 5: Pulling Back Sight Shield
    G02773008Courtesy of FORD MOTOR CO.
  8. Disconnect the three pin-type retainers and two wiring retainers. Position the cable so that the radiator can be moved forward.
    Fig 6: Disconnecting Three Pin-Type Retainers And Two Wiring Retainers
    G02773009Courtesy of FORD MOTOR CO.
  9. Remove the radiator assembly.
    • Remove the bolts and the cooling fan shroud, if necessary.
  10. To install, reverse the removal procedure.
    • Check and top off the transmission fluid level.