LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2004 >> Excursion 6.8 S, 4WD >> Repair and Diagnosis (Single Page) >> Electrical >> Charging Systems >> Charging System - Battery, Mounting And Cables - Excursion & F250-F550 Super Duty >> Removal And Installation >> Battery Cables - Gasoline Engines >> Removal and Installation

Removal and Installation

  1. Disconnect the battery. Refer to BATTERY DISCONNECT .
  2. Remove the battery ground cable screw and remove the cable.
    Fig 1: Removing Battery Ground Cable Screw
    G02777712Courtesy of FORD MOTOR CO.
  3. Remove the bolt located on the side of the frame rail.
    Fig 2: Removing Bolt Located On Side Of Frame Rail
    G02777713Courtesy of FORD MOTOR CO.
  4. Remove the nut on bottom of the engine, near the front engine cover.
    Fig 3: Removing Nut On Bottom Of Engine, Near Front Engine Cover
    G02777714Courtesy of FORD MOTOR CO.
  5. Remove the stud and the battery ground cable eyelet.
    Fig 4: Removing Stud And Battery Ground Cable Eyelet
    G02777715Courtesy of FORD MOTOR CO.
  6. Disconnect the starter motor connections.
    1. Remove the nut and disconnect the solenoid cable.
    2. Remove the nut and disconnect the starter motor positive cable.
      Fig 5: Disconnecting Starter Motor Connections
      G02777716Courtesy of FORD MOTOR CO.
  7. Remove the nut and position the generator B+ cable aside.
    Fig 6: Removing Nut And Position Generator B+ Cable Aside
    G02777717Courtesy of FORD MOTOR CO.
  8. Disconnect the battery positive cable electrical connector.
    • Release the battery positive cable locators from the battery tray.
      Fig 7: Disconnecting Battery Positive Cable Electrical Connector
      G02777718Courtesy of FORD MOTOR CO.
  9. Remove the four pin-type retainers and position the upper radiator air deflector aside.
    10. CAUTION: When removing the right upper radiator support, use care not to damage the radiator degas bottle.
  10. Release the positive battery cable.
    1. Remove the radiator degas bottle bolt.
    2. Remove the bolts, and the right and left radiator support.
    3. Release four B+ cable locators and position the B+ cable aside.
      Fig 8: Removing Bolts And Right And Left Radiator Support
      G02777719Courtesy of FORD MOTOR CO.
  11. Remove the battery positive cable junction cover.
    Fig 9: Removing Battery Positive Cable Junction Cover
    G02777720Courtesy of FORD MOTOR CO.
  12. Remove the nut and disconnect the battery positive cable.
    Fig 10: Removing Nut And Disconnect Battery Positive Cable
    G02777721Courtesy of FORD MOTOR CO.
  13. Remove the battery cable assembly.
  14. To install, reverse the removal procedure.
scientia non olet · About LEMON Manuals