Fuel Conditioning Module - 6.0L Diesel: Assembly

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Install the fuel conditioning mounting bracket and bolts.
- Tighten to 5 Nm (44 lb-in).
  
  Fig 1: Installing Fuel Conditioning Mounting Bracket And Bolts
  Courtesy of FORD MOTOR CO.
Install new O-rings on the fuel pump and lubricate with clean engine oil.

Fig 2: Installing O-Rings On Fuel Pump
Courtesy of FORD MOTOR CO.
Install the fuel pump and mounting bolts.
- Tighten to 5 Nm (44 lb-in).
  
  Fig 3: Installing Fuel Pump And Mounting Bolts
  Courtesy of FORD MOTOR CO.
Install the return valve assembly.

Fig 4: Installing Return Valve Assembly
Courtesy of FORD MOTOR CO.
Install a new press-in-place gasket in the fuel manifold.

Fig 5: Installing Press-In-Place Gasket In Fuel Manifold
Courtesy of FORD MOTOR CO.
Install the fuel manifold and bolts.
- Tighten to 5 Nm (44 lb-in).
  
  Fig 6: Installing Fuel Manifold And Bolts
  Courtesy of FORD MOTOR CO.
Lubricate the O-ring and install the fuel filter.

Fig 7: Installing Fuel Filter O-Ring
Courtesy of FORD MOTOR CO.
Install a new O-ring on the fuel filter cover and lubricate with clean engine oil.

Fig 8: Installing O-Ring On Fuel Filter Cover
Courtesy of FORD MOTOR CO.
Install the fuel filter cover.
- Tighten to 25 Nm (18 lb-ft).
  
  Fig 9: Installing Fuel Filter Cover
  Courtesy of FORD MOTOR CO.