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Home >> Ford >> 2003 >> ZX2 Standard >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Power Brake Actuation -- Brake Booster >> Removal And Installation >> Brake Booster >> Removal

Brake Booster: Removal

  1. Disconnect the power brake booster hose.
    1. Compress the clamp.
    2. Disconnect the power brake booster hose.
    Fig 1: Disconnecting Power Brake Booster Hose
    G01370433Courtesy of FORD MOTOR CO.
  2. Remove the battery tray; refer to BATTERY TRAY .
  3. Remove the brake master cylinder (2140); refer to MASTER CYLINDER .
    4. NOTE: Coupe shown; Sedan similar.
    Fig 2: Removing Nut On Back Side Of Hood Latch
    G01370434Courtesy of FORD MOTOR CO.
  4. Remove the nut on the back side of the hood latch release handle and position it aside.
  5. Remove the screw and the instrument panel steering column cover (04459).
    Fig 3: Removing Screw And Instrument Panel Steering Column Cover
    G01370435Courtesy of FORD MOTOR CO.
    6. NOTE: Coupe shown; Sedan similar.
    Fig 4: Disconnecting Light Switch Rheostat Resistor
    G01370436Courtesy of FORD MOTOR CO.
  6. Disconnect the light switch rheostat resistor electrical connector.
  7. Remove the self-locking pin.
    Fig 5: Removing Self-Locking Pin
    G01370437Courtesy of FORD MOTOR CO.
  8. Remove the clevis pin.
    Fig 6: Removing Clevis Pin
    G01370438Courtesy of FORD MOTOR CO.
  9. Remove the power brake booster nuts and the power brake booster.
    Fig 7: Removing Power Brake Booster
    G01370439Courtesy of FORD MOTOR CO.
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