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Home >> Ford >> 2003 >> ZX2 Standard >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brakes & Drum Brakes >> Overhaul >> Rear Brake Caliper >> Reassembly

Rear Brake Caliper: Reassembly

  1. Use clean brake fluid to lubricate components during reassembly. Install bleed screw. Install operating lever onto caliper. Install spring onto lever. Install seal, ensuring seal is not twisted and is seated into groove.
  2. Lubricate connecting link, NEW "O" ring and adjusting bolt, and install into caliper. Install snap ring. Lubricate NEW dust seal, and install seal onto piston. Install piston into caliper bore.
  3. Position manual adjustment gear into caliper. Using Allen wrench, turn adjustment gear counterclockwise until tight. Install plug into caliper. To complete assembly, reverse disassembly procedure. Bleed brakes. See BLEEDING BRAKE SYSTEM .
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