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Home >> Ford >> 2003 >> ZX2 Automatic >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brake Actuation >> Removal And Installation >> Pedal And Bracket >> Removal

Pedal And Bracket: Removal

    NOTE: A/T vehicle shown; M/T vehicle similar.
  1. Remove the battery tray; refer to BATTERY TRAY .
  2. Remove the clutch master cylinder cover plate nut.
    Fig 1: Locating Nut For Removal
    G01370377Courtesy of FORD MOTOR CO.
  3. Position the hood latch control handle and cable out of the way.
    1. Loosen the nut.
    2. Remove the hood latch control handle and cable and position out of the way.
    Fig 2: Removing Hood Latch Control Handle
    G01370378Courtesy of FORD MOTOR CO.
  4. Remove the screw and release the instrument panel steering column cover.
    Fig 3: Releasing Instrument Panel Steering Column Cover
    G01370379Courtesy of FORD MOTOR CO.
  5. NOTE: Coupe shown, Sedan similar.
    Fig 4: Disconnecting Light Switch Rheostat Resistor
    G01370380Courtesy of FORD MOTOR CO.
  6. Disconnect the light switch rheostat resistor electrical connector and remove the instrument panel steering column cover.
  7. Disconnect the brake pedal position (BPP) switch electrical connector and the speed control deactivate switch electrical connector.
    Fig 5: Disconnecting Brake Pedal Position (BPP) Switch Electrical Connector
    G01370381Courtesy of FORD MOTOR CO.
  8. Remove the steering column tube (3514); refer to COLUMN .
  9. Remove the two brake pedal bracket nuts.
    Fig 6: Removing Brake Pedal Bracket Nuts
    G01370382Courtesy of FORD MOTOR CO.
  10. Remove the self-locking pin.
    Fig 7: Removing Self-Locking Pin
    G01370383Courtesy of FORD MOTOR CO.
  11. Remove the clevis pin.
    Fig 8: Removing Clevis Pin
    G01370384Courtesy of FORD MOTOR CO.
  12. Remove the four power brake booster nuts.
    Fig 9: Removing Four Power Brake Booster Nuts
    G01370385Courtesy of FORD MOTOR CO.
  13. If equipped with M/T, disconnect clutch pedal components.
    1. Disconnect clutch pedal position (CPP) switch electrical connector.
    2. Remove clutch pedal push rod.
    Fig 10: Removing Clutch Pedal Push Rod
    G01370386Courtesy of FORD MOTOR CO.
  14. Remove the two brake pedal bracket nuts from the LH side.
    Fig 11: Removing Brake Pedal Bracket Nuts From LH Side
    G01370387Courtesy of FORD MOTOR CO.
  15. Remove the brake pedal and bracket.