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Home >> Ford >> 2003 >> Mustang Base, 2D Convertible, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1635 (Engine - 6.0L Diesel -- F250-F550 Super Duty 6.0L (99P F450/550)) >> In-Vehicle Servicing >> Valve Cover - RH >> Removal And Installation >> All vehicles

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WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the RH fender splash shield. For additional information, refer to FRONT END BODY PANELS article.
    2. Fig 1: Charge-Air-Cooler (CAC) Clamp
    GF0005697Courtesy of FORD MOTOR CO.
  2. Loosen the clamp at the charge-air-cooler (CAC).
    • To install, tighten to 12 Nm (9 lb-ft).
    3. Fig 2: Charge-Air-Cooler (CAC) Clamp At Turbocharger
    GF0005698Courtesy of FORD MOTOR CO.
    NOTE: If there is any oil residue, clean both connecting ports and the inside surface of the CAC duct to prevent the duct from blowing off.
  3. Loosen the clamp at the turbocharger and remove the CAC duct.
    • To install, tighten to 12 Nm (9 lb-ft).
    4. Fig 3: Wiring Retainer
    GF0005699Courtesy of FORD MOTOR CO.
    NOTE: Only one wiring retainer shown.
  4. Disconnect the wiring retainers from the studs.
    5. Fig 4: Locating Injection Control Pressure (ICP) Electrical Connector And Glow Plug Connectors
    G03906822Courtesy of FORD MOTOR CO.
  5. Disconnect the pushpin retainer, the injection control pressure (ICP) and the glow plug module electrical connectors.
    6. Fig 5: Wiring Harness Retainers
    GF0005700Courtesy of FORD MOTOR CO.
  6. Disconnect the wiring harness retainers from the valve cover studs.
    7. Fig 6: Glow Plug Module Mounting Bracket Nuts
    GF0005701Courtesy of FORD MOTOR CO.
  7. Remove the 4 nuts and the glow plug module mounting bracket.
    • To install, tighten to 9 Nm (80 lb-in).
  8. Remove the ICP sensor.
    • To install, tighten to 12 Nm (9 lb-ft).


    CAUTION: To prevent engine damage, do not use air-powered tools when installing the valve cover.
    NOTE: The lower rear valve cover bolts are accessed from the wheel opening.
    NOTE: Mark the position of the valve cover bolts for valve cover bolt installation.
  1. Remove the 11 bolts and the valve cover. Clean and inspect the valve cover gasket and install a new gasket, if necessary.
    • To install, tighten to 9 Nm (80 lb-in).
    2. Fig 1: Identifying High-Pressure Oil Rail-To-Valve Cover Gasket
    G03887197Courtesy of FORD MOTOR CO.
  2. Remove the high-pressure oil rail-to-valve cover gasket.
  3. To install, reverse the removal procedure.
    • Install a new retaining nut on the transmission indicator tube.
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