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Home >> Ford >> 2003 >> Mustang Base, 2D Convertible, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1635 (Engine - 6.0L Diesel -- F250-F550 Super Duty 6.0L (99P F450/550)) >> In-Vehicle Servicing >> Oil Pan - Lower >> Removal >> All vehicles

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WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Disconnect the LH and RH battery ground cables. For additional information, refer to BATTERY, MOUNTING AND CABLES article.


  1. Remove the cooling fan stator. For additional information, refer to ENGINE COOLING article.
  2. Remove the air cleaner assembly. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING article.
  3. Fig 1: Charge Air Cooler (CAC) Clamps
    GF0005759Courtesy of FORD MOTOR CO.
    NOTE: Charge air cooler (CAC) side shown, engine side similar.
  4. Loosen the clamps and remove the CAC ducts.
  5. Fig 2: Locating Oil Pan Drain Plug
    G03887254Courtesy of FORD MOTOR CO.
  6. Remove the oil pan drain plug and drain the engine oil.
  7. Fig 3: Exhaust Pipe Retaining Nuts
    GF0005760Courtesy of FORD MOTOR CO.
  8. Loosen the exhaust pipe retaining nuts.
  9. Fig 4: Locating Engine Mount Retaining Nuts
    G03921670Courtesy of FORD MOTOR CO.
    NOTE: RH shown, LH similar.
  10. Remove the engine mount retaining nuts.


Fig 1: Locating Generator Bolts
G03907094Courtesy of FORD MOTOR CO.
  1. Remove the 3 bolts and position the generator back.
  2. Fig 2: Locating Hood Lift Assembly
    G03907095Courtesy of FORD MOTOR CO.
  3. Support the hood and disconnect the hood lift assemblies.
  4. Fig 3: 2 Lifting Eyes On Right Cylinder Head
    GF0005761Courtesy of FORD MOTOR CO.
  5. Install 2 lifting eyes on the RH cylinder head.
  6. Fig 4: Fuel Tube Bracket Bolt
    GF0005762Courtesy of FORD MOTOR CO.
  7. Remove the retaining bolt for the fuel tubes.
  8. Fig 5: Identifying Clamp And Heater Hose
    G03921453Courtesy of FORD MOTOR CO.
  9. Disconnect the heater hose from the front cover and position aside.
  10. Fig 6: Lifting Eye On Left Cylinder Head
    GF0005763Courtesy of FORD MOTOR CO.
  11. Install one lifting eye on the LH cylinder head.
  12. Fig 7: Special Tool
    GF0005764Courtesy of FORD MOTOR CO.
    CAUTION: Do not use the special tool to raise the engine. Damage to the special tool or vehicle may occur.
    NOTE: The ball studs may have to be removed.
    NOTE: This procedure requires a second bolt hook assembly. The tools are available through Rotunda tools with the following numbers: bolt hook 303-F070-6, handle 303-F070-8, bracket 303-F070-7 and washer 303-F070-12004.
  13. Install the special tool.
  14. NOTE: The engine must be raised evenly.
  15. Using a lifting crane, raise the engine until the turbocharger is almost touching the cowl. Secure the engine with the special tool.
  16. Fig 8: Transmission Cooler Tube Bracket Nut
    GF0005765Courtesy of FORD MOTOR CO.
  17. Remove the transmission cooler tube bracket.
  18. Fig 9: Oil Pan Bolts
    GF0005766Courtesy of FORD MOTOR CO.
    NOTE: The oil pan bolts must be reinstalled in their original positions. Mark the location of the longer bolts to aid in installation.
  19. Remove the bolts and position back the oil pan until the oil pickup tube bolts are accessible.
  20. Fig 10: Locating Oil Pickup Tube Bolts
    G03887261Courtesy of FORD MOTOR CO.
  21. Remove the 2 bolts and position the oil pickup tube into the oil pan. Remove the oil pan.
  22. Fig 11: Oil Pan Gasket
    GF0005767Courtesy of FORD MOTOR CO.
  23. Remove the press-in-place gasket and discard.
    • Clean and inspect the sealing surfaces.
  24. Fig 12: Locating Oil Pickup Tube O-Ring Seal
    G03887262Courtesy of FORD MOTOR CO.
  25. Remove and discard the oil pickup tube O-ring seal.