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Home >> Ford >> 2003 >> Mustang Base, 2D Convertible, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1635 (Engine - 6.0L Diesel -- F250-F550 Super Duty 6.0L (99P F450/550)) >> In-Vehicle Servicing >> Oil Pan - Lower >> Installation >> All vehicles

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WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Locating Oil Pickup Tube O-Ring Seal
G03887262Courtesy of FORD MOTOR CO.
  1. Install a new O-ring seal on the oil pickup tube and position the oil pickup tube in the oil pan.
    2. Fig 2: Oil Pan Gasket
    GF0005767Courtesy of FORD MOTOR CO.
  2. Install a new press-in-place gasket into the upper oil pan.
  3. Position the oil pan in the vehicle.
    4. Fig 3: Locating Oil Pickup Tube Bolts
    G03887261Courtesy of FORD MOTOR CO.
  4. Install the oil pickup tube and the 2 bolts.
    • Tighten to 13 Nm (10 lb-ft).
    5. Fig 4: Longer Oil Pan Bolts
    GF0005768Courtesy of FORD MOTOR CO.
  5. Position the oil pan and install the bolts.
    • Install the longer oil pan bolts.
    • Install the remaining oil pan bolts and tighten all to 13 Nm (10 lb-ft).
    6. Fig 5: Transmission Cooler Tube Bracket Nut
    GF0005765Courtesy of FORD MOTOR CO.
  6. Install the transmission cooler tube bracket and nut.
    • Tighten to 10 Nm (89 lb-in).
    7. Fig 6: Special Tool
    GF0005764Courtesy of FORD MOTOR CO.
  7. Using the special tool, lower the engine.
    8. Fig 7: 2 Lifting Eyes On Right Cylinder Head
    GF0005761Courtesy of FORD MOTOR CO.
    NOTE: RH shown, LH similar.
  8. Remove the lifting eyes and the special tool.
    9. Fig 8: Identifying Clamp And Heater Hose
    G03921453Courtesy of FORD MOTOR CO.
  9. Connect the heater hose at the front cover.
    10. Fig 9: Fuel Tube Bracket Bolt
    GF0005762Courtesy of FORD MOTOR CO.
  10. Install the retaining bolt for the fuel tubes.
    • Tighten to 13 Nm (10 lb-ft).
    11. Fig 10: Locating Hood Lift Assembly
    G03907095Courtesy of FORD MOTOR CO.
  11. If removed, install the ball studs. Connect the hood lifts and remove the hood support.
    12. Fig 11: Locating Generator Bolts
    G03907094Courtesy of FORD MOTOR CO.
  12. Position the primary generator and install the 3 bolts.
    • Tighten to 47 Nm (35 lb-ft).


Fig 1: Locating Engine Mount Retaining Nuts
G03921670Courtesy of FORD MOTOR CO.
    NOTE: RH shown, LH similar.
  1. Install the motor mount retaining nuts.
    • Tighten to 103 Nm (76 lb-ft).
    2. Fig 2: Exhaust Pipe Retaining Nuts
    GF0005760Courtesy of FORD MOTOR CO.
  2. Tighten the exhaust pipe retaining nuts.
    • Tighten to 47 Nm (35 lb-ft).
    3. Fig 3: Oil Pan Drain Plug & Gasket
    GF0005769Courtesy of FORD MOTOR CO.
  3. Clean and inspect the oil pan drain plug and gasket. Install new if necessary.
    4. Fig 4: Locating Oil Pan Drain Plug
    G03887254Courtesy of FORD MOTOR CO.
  4. Install the oil pan drain plug.
    • Tighten to 44 Nm (32 lb-ft).
    5. Fig 5: Composite CAC Duct Clamps With Torque Specifications
    GF0005770Courtesy of FORD MOTOR CO.
  5. Install the composite CAC duct and tighten the clamps.
    6. Fig 6: Metal CAC Duct Clamps With Torque Specifications
    GF0005771Courtesy of FORD MOTOR CO.
  6. Install the metal CAC duct and tighten the clamps.
  7. Install the air cleaner assembly For additional information refer to INTAKE AIR DISTRIBUTION AND FILTERING article.
  8. Install the cooling fan stator. For additional information, refer to ENGINE COOLING article.


  1. Connect the LH and RH ground cables. For additional information, refer to BATTERY, MOUNTING AND CABLES article.
  2. Fill the engine with clean engine oil.
  3. Run the engine and check for leaks.
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