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Home >> Ford >> 2003 >> Focus SVT, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 1487 (Engine - 6.0L (99P F450/550) Diesel -- F250-F550 Super Duty) >> In-Vehicle Repair >> Oil Pan - Lower >> Removal

Oil Pan - Lower: Removal

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

    All vehicles 

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Disconnect the LH and RH battery ground cables. For additional information, refer to BATTERY, MOUNTING AND CABLES .

    3. Vehicles with manual transmissions 

  3. Remove the engine rear cover. For additional information, refer to ENGINE REAR COVER .

    4. All vehicles 

  4. Remove the cooling fan stator. For additional information, refer to ENGINE COOLING .
  5. Remove the air cleaner assembly. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
    6. NOTE: Charge air cooler (CAC) side shown, engine side similar.
    Fig 1: Identifying CAC Ducts Clamps
    G04648651Courtesy of FORD MOTOR CO.
  6. Loosen the clamps and remove the CAC ducts.
  7. Remove the oil pan drain plug and drain the engine oil.
    Fig 2: Locating Oil Pan Drain Plug
    G03887254Courtesy of FORD MOTOR CO.
  8. Loosen the exhaust pipe retaining nuts.
    Fig 3: Locating Exhaust Pipe Retaining Nuts
    G04648653Courtesy of FORD MOTOR CO.
    9. NOTE: RH shown, LH similar.
    Fig 4: Locating Engine Mount Retaining Nuts
    G03921670Courtesy of FORD MOTOR CO.
  9. Remove the engine mount retaining nuts.

    10. Vehicles with dual generators 

  10. Remove the secondary accessory drive belt.
    Fig 5: Rotating Drive Belt Tensioner Clockwise
    G03887086Courtesy of FORD MOTOR CO.
  11. Remove the bolt and the secondary accessory drive belt tensioner.
    Fig 6: Locating Accessory Drive Belt Tensioner Bolt
    G03887087Courtesy of FORD MOTOR CO.
  12. Remove the primary accessory drive belt.
    Fig 7: Rotating Accessory Drive Belt Tensioner
    G03887088Courtesy of FORD MOTOR CO.
  13. Remove the bolts, bracket and secondary accessory drive belt idler pulley.
    Fig 8: Locating Bracket And Accessory Drive Belt Idler Pulley Bolts
    G03887089Courtesy of FORD MOTOR CO.
  14. Remove the bolts and the primary accessory drive belt tensioner.
    Fig 9: Locating Accessory Drive Belt Tensioner Bolts
    G03887090Courtesy of FORD MOTOR CO.
  15. Disconnect the wire retainer, secondary generator electrical connector and B+ wire.
    Fig 10: Locating Wire Retainer And Generator Electrical Connectors
    G03907090Courtesy of FORD MOTOR CO.
  16. Remove the bolts and the secondary generator with mounting bracket.
    Fig 11: Identifying Generator Mounting Bracket Bolts
    G03887092Courtesy of FORD MOTOR CO.

    17. Vehicles with single generator 

  17. Remove the primary accessory drive belt.
    Fig 12: Rotating Accessory Drive Belt Tensioner
    G03906750Courtesy of FORD MOTOR CO.
  18. Remove the bolts and the primary accessory drive belt tensioner.
    Fig 13: Locating Accessory Drive Belt Tensioner Bolts
    G03887090Courtesy of FORD MOTOR CO.

    19. All vehicles 

  19. Remove the 3 bolts and position the generator back.
    Fig 14: Locating Generator Bolts
    G03907094Courtesy of FORD MOTOR CO.
  20. Support the hood and disconnect the hood lift assemblies.
    Fig 15: Locating Hood Lift Assembly
    G03907095Courtesy of FORD MOTOR CO.
  21. Install 2 lifting eyes on the RH cylinder head.
    Fig 16: Identifying Lifting Eyes
    G04648666Courtesy of FORD MOTOR CO.
  22. Remove the retaining bolt for the fuel tubes.
    Fig 17: Locating Fuel Tubes Retaining Bolt
    G04648667Courtesy of FORD MOTOR CO.
  23. Disconnect the heater hose from the front cover and position aside.
    Fig 18: Identifying Clamp And Heater Hose
    G03921453Courtesy of FORD MOTOR CO.
  24. Install one lifting eye on the LH cylinder head.
    Fig 19: Locating Lifting Eye
    G04648669Courtesy of FORD MOTOR CO.
    25. CAUTION: Do not use the special tool to raise the engine. Damage to the special tool or vehicle may occur.
    NOTE: The ball studs may have to be removed.
    NOTE: This procedure requires a second bolt hook assembly. The tools are available through Rotunda tools with the following numbers: bolt hook 303-F070-6, handle 303-F070-8, bracket 303-F070-7 and washer 303-F070-12004.
    Fig 20: Identifying Special Tool
    G04648670Courtesy of FORD MOTOR CO.
  25. Install the special tool.
    26. NOTE: The engine must be raised evenly.
  26. Using a lifting crane, raise the engine until the turbocharger is almost touching the cowl. Secure the engine with the special tool.
  27. Remove the transmission cooler tube bracket.
    Fig 21: Locating Transmission Cooler Tube Bracket
    G04648671Courtesy of FORD MOTOR CO.
    28. NOTE: The oil pan bolts must be reinstalled in their original positions. Mark the location of the longer bolts to aid in installation.
    Fig 22: Locating Oil Pickup Tube Bolts
    G04648672Courtesy of FORD MOTOR CO.
  28. Remove the bolts and position back the oil pan until the oil pickup tube bolts are accessible.
  29. Remove the 2 bolts and position the oil pickup tube into the oil pan. Remove the oil pan.
    Fig 23: Locating Oil Pickup Tube Bolts
    G03887261Courtesy of FORD MOTOR CO.
  30. Remove the press-in-place gasket and discard.
    • Clean and inspect the sealing surfaces.
      Fig 24: Locating Gasket
      G04648674Courtesy of FORD MOTOR CO.
  31. Remove and discard the oil pickup tube O-ring seal.
    Fig 25: Locating Oil Pickup Tube O-Ring Seal
    G03887262Courtesy of FORD MOTOR CO.
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