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Home >> Ford >> 2003 >> Excursion 7.3 F, 4WD >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Instrument Panel And Console -- Excursion & F250-F550 Super Duty >> Removal And Installation >> Instrument Panel >> Removal

Instrument Panel: Removal

All vehicles 

  1. Remove the driver air bag module. Refer to AIR BAG RESTRAINT SYSTEMS .
  2. If equipped, remove the passenger air bag module. Refer to AIR BAG RESTRAINT SYSTEMS .

    Excursion only 

  3. Remove the floor console. Refer to CONSOLE - Floor .

    All vehicles 

  4. If equipped with a manual transmission, remove the four screws and position the gearshift lever boot aside.
    Fig 1: Removing Lever Boot Bolt
    G01555921Courtesy of FORD MOTOR CO.
  5. If equipped with a manual transmission, remove the bolts and the upper gearshift lever.
    Fig 2: Removing Upper Gearshift Lever
    G01555922Courtesy of FORD MOTOR CO.
  6. Disconnect the electrical connectors and feed the connectors into the passenger compartment from the engine compartment.
    Fig 3: Disconnecting Electrical Connectors
    G01555923Courtesy of FORD MOTOR CO.
  7. Disconnect the central junction box (CJB) cable at the junction block from the engine compartment.
    • Remove the nut.
    • Feed the cable into the passenger compartment.
      Fig 4: Disconnecting Central Junction Box (CJB) Cable At Junction Block From Engine Compartment
      G01555924Courtesy of FORD MOTOR CO.
  8. Release the instrument panel harness locator from the pedal bracket.
    Fig 5: Releasing Instrument Panel Harness Locator From Pedal Bracket
    G01555925Courtesy of FORD MOTOR CO.
  9. Release the harness locator from the powertrain control module (PCM) bracket.
    Fig 6: Releasing Harness Locator From Powertrain Control Module (PCM) Bracket
    G01555926Courtesy of FORD MOTOR CO.
  10. Remove the LH and RH scuff plates.
  11. Remove the LH and RH A-pillar lower trim panels.
    1. Remove the pin-type retainers.
    2. Remove the A-pillar lower trim panels.
      Fig 7: Removing LH And RH A-Pillar Lower Trim Panels
      G01555927Courtesy of FORD MOTOR CO.

    Excursion only 

  12. Position the carpet aside.
    • Disengage the floor console wiring harness locator and relocate the harness from under the carpet and heat duct.

    All vehicles 

  13. Position the LH and RH front door weatherstrips (20530) aside.
    Fig 8: Positioning LH And RH Front Door Weatherstrips
    G01555928Courtesy of FORD MOTOR CO.
  14. Remove the antenna base; refer to ANTENNA .
    NOTE: The antenna cable will be removed with the instrument panel.
  15. Position the RH front fender splash shield (16102) away from the dash panel.
    1. Remove the three nuts.
    2. Remove the screws.
    3. Remove the pin-type retainers.
    4. Position the front fender splash shield away from the dash panel.
      Fig 9: Positioning RH Front Fender Splash Shield
      G01555929Courtesy of FORD MOTOR CO.
  16. Route the antenna cable into the passenger compartment.
    1. Unseat the antenna cable grommet from the dash panel.
    2. Route the antenna cable into the passenger compartment.
      Fig 10: Routing Antenna Cable Into Passenger Compartment
      G01555930Courtesy of FORD MOTOR CO.
  17. Remove the instrument panel steering column cover.
    CAUTION: se care when removing the instrument panel steering column cover or damage to the cover locating tab may occur.
    1. Unlock the retainers.
    2. Remove the instrument panel steering column cover.
      Fig 11: Removing Instrument Panel Steering Column Cover
      G01555931Courtesy of FORD MOTOR CO.
  18. Position the CJB aside.
    1. Remove the bolt.
    2. Release the tab.
      Fig 12: Positioning CJB Aside
      G01555932Courtesy of FORD MOTOR CO.
  19. Disconnect the CJB electrical connectors.
    Fig 13: Disconnecting CJB Electrical Connectors
    G01555933Courtesy of FORD MOTOR CO.
  20. Disconnect the in-line electrical connector.
    Fig 14: Disconnecting In-Line Electrical Connector
    G01555934Courtesy of FORD MOTOR CO.
  21. Position the parking brake release handle aside.
    1. Remove the nuts.
    2. Position the parking brake release handle aside.
      Fig 15: Positioning Parking Brake Release Handle Aside
      G01555935Courtesy of FORD MOTOR CO.
  22. Install the CJB.
    Fig 16: Installing CJB
    G01555936Courtesy of FORD MOTOR CO.
  23. Disconnect the parking brake switch electrical connector.
    Fig 17: Disconnecting Parking Brake Switch Electrical Connector
    G01555937Courtesy of FORD MOTOR CO.
  24. Disconnect the brake pedal position (BPP) switch electrical connector.
    Fig 18: Disconnecting Brake Pedal Position (BB) Switch Electrical Connector
    G01555938Courtesy of FORD MOTOR CO.
  25. If equipped, disconnect the clutch pedal position (CPP) switch electrical connector.
    Fig 19: Disconnecting Clutch Pedal Position (CPP) Switch Electrical Connector
    G01555939Courtesy of FORD MOTOR CO.
  26. Through the steering column opening, disconnect the wiring harness electrical connector.
    Fig 20: Disconnecting Wiring Harness Electrical Connector
    G01555940Courtesy of FORD MOTOR CO.
  27. If equipped, disconnect the adjustable pedal motor electrical connector.
    Fig 21: Disconnecting Adjustable Pedal Motor Electrical Connector
    G01555941Courtesy of FORD MOTOR CO.
  28. If equipped, w.
    Fig 22: Disconnecting Adjustable Pedal Motor Electrical Connector
    G01555942Courtesy of FORD MOTOR CO.
  29. Separate the intermediate shaft from the steering column (3C529).
    1. Remove the steering column shaft pinch bolt.
    2. Separate the intermediate shaft from the steering column.
      Fig 23: Removing Steering Column Shaft Pinch Bolt
      G01555943Courtesy of FORD MOTOR CO.
  30. If equipped, disconnect the transmission shift cable from the steering column.
    1. Disconnect the cable from the steering column shift tube lever.
    2. Disconnect the cable from the steering column bracket.
      Fig 24: Disconnecting Cable From Steering Column Bracket
      G01555944Courtesy of FORD MOTOR CO.
  31. Remove the electronic crash sensor (ECS) module cover.
    Fig 25: Removing Electronic Crash Sensor (ECS) Module Cover
    G01555945Courtesy of FORD MOTOR CO.
  32. Disconnect the ECS module electrical connector.
    1. Remove the locking clip.
    2. Disconnect the ECS module electrical connector.
      Fig 26: Disconnecting ECS Module Electrical Connector
      G01555946Courtesy of FORD MOTOR CO.
  33. Disconnect the blend door actuator harness connector.
    Fig 27: Disconnecting Blend Door Actuator Harness Connector
    G01555947Courtesy of FORD MOTOR CO.
  34. Disconnect the climate control vacuum harness connector.
    Fig 28: Disconnecting Climate Control Vacuum Harness Connector
    G01555948Courtesy of FORD MOTOR CO.
  35. Close the glove compartment.
    1. Depress the glove compartment stops.
    2. Close the glove compartment.
      Fig 29: Closing Glove Compartment
      G01555949Courtesy of FORD MOTOR CO.
  36. Disconnect the RH cowl side electrical connectors.
    Fig 30: Disconnecting RH Cowl Side Electrical Connectors
    G01555950Courtesy of FORD MOTOR CO.
  37. Remove the RH ground bolt.
    Fig 31: Removing RH Ground Bolt
    G01555951Courtesy of FORD MOTOR CO.
  38. Remove the RH cowl side bolt cover. (024A78).
    Fig 32: Removing RH Cowl Side Bolt Cover
    G01555952Courtesy of FORD MOTOR CO.
  39. Remove the auto lamp sunload sensor finish panel.
    • Disconnect the electrical connector.
      Fig 33: Removing Auto Lamp Sunload Sensor Finish Panel
      G01555953Courtesy of FORD MOTOR CO.
  40. Remove the instrument panel cowl top bolts.
    1. Remove the cowl top attaching bolt covers (043C54).
    2. Remove the bolts.
      Fig 34: Removing Cowl Top Attaching Bolt Covers
      G01555954Courtesy of FORD MOTOR CO.
  41. w.
    Fig 35: Removing Cowl Top Attaching Bolt Covers
    G01555955Courtesy of FORD MOTOR CO.
  42. Remove the LH instrument panel center support bolt.
    Fig 36: Removing LH Instrument Panel Center Support Bolt
    G01555956Courtesy of FORD MOTOR CO.
  43. Remove the upper RH instrument panel cowl side bolt.
    Fig 37: Removing Upper RH Instrument Panel Cowl Side Bolt
    G01555957Courtesy of FORD MOTOR CO.
  44. Remove the lower RH instrument panel cowl side bolt.
    Fig 38: Removing Lower RH Instrument Panel Cowl Side Bolt
    G01555958Courtesy of FORD MOTOR CO.
  45. Remove the LH instrument panel cowl side bolts.
    Fig 39: Removing LH Instrument Panel Cowl Side Bolts
    G01555959Courtesy of FORD MOTOR CO.
  46. Remove the instrument panel (04320).
    NOTE: This step requires an assistant.