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Home >> Ford >> 2003 >> Escape 3.0 1, FWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Power Brake Actuation -- Brake Booster >> Removal And Installation >> Brake Booster >> Removal and Installation

Removal and Installation

All vehicles 

  1. Remove the brake pedal push rod cotter pin and washer.
    Fig 1: Removing Brake Pedal Push Rod Cotter Pin And Washer
    G01387702Courtesy of FORD MOTOR CO.

    The power brake booster reduces the effort required to push the brake pedal to actuate the brakes.

    The vacuum booster hose supplies vacuum to the brake booster.

    The vacuum booster check valve closes when the engine is turned off and traps engine vacuum in the power brake booster.

  2. Remove the four power brake booster pushrod bracket nuts.
    Fig 2: Removing Power Brake Booster Pushrod Bracket Nuts
    G01387703Courtesy of FORD MOTOR CO.
  3. Disconnect the brake pedal pushrod.
    Fig 3: Disconnecting Brake Pedal Pushrod
    G01387704Courtesy of FORD MOTOR CO.

    3.0 L (4V) 

  4. Disconnect the Evaporative Emission Canister Purge Valve and position it aside.
    1. Disconnect the cable locator.
    2. Remove the nuts.
    3. Position the evaporative emission canister purge valve aside.
      Fig 4: Disconnecting Evaporative Emission Canister Purge Valve
      G01387705Courtesy of FORD MOTOR CO.

    All vehicles 

  5. Disconnect the master cylinder and position aside.
    • Remove the nuts
    • Position the master cylinder aside.
      Fig 5: Disconnecting Master Cylinder And Position Aside
      G01387706Courtesy of FORD MOTOR CO.
  6. Remove the brake booster.
    1. Disconnect the vacuum hose.
    2. Remove the brake booster.
      Fig 6: Removing Brake Booster
      G01387707Courtesy of FORD MOTOR CO.
  7. To install, reverse the removal procedure.