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Disc Brake Caliper: Disassembly

    WARNING: DO NOT place fingers between wood and piston as piston leaves caliper.
  1. Remove caliper. See DISC BRAKE CALIPERS & PADS  under REMOVAL & INSTALLATION.
  2. Drain fluid from caliper. Secure caliper in a vise. Place a block of wood between caliper and piston. See Fig 1 .
  3. Apply low air pressure to brake hose inlet. Air pressure forces piston outward.
  4. If piston is jammed or seized and does not come out easily, use a brass hammer to lightly tap caliper while applying air pressure. Do not pry piston from bore. After piston comes out, remove dust boot and seal using a plastic or wooden pick. Discard seals and boots.
Fig 1: Removing Caliper Piston
G91A13557Courtesy of FORD MOTOR CO.