LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2804 (Engine Mechanical - 6.2L (2V) - F250-F350 Super Duty) >> In-Vehicle Repair >> Exhaust Manifold - RH >> Installation

Exhaust Manifold - RH: Installation

WARNING: This page is about a different car, the 2012 Ford Pickup and 2012 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install 4 new front exhaust manifold studs.
    • Tighten to 25 Nm (18 lb-ft).
  2. Using 2 new exhaust manifold gaskets and 4 new rear exhaust manifold studs, position the 2 gaskets and exhaust manifold and install the 4 studs.
    • Tighten to 25 Nm (18 lb-ft).
  3. Using new exhaust manifold nuts, install the 8 nuts in 2 stages in the sequence shown in illustration.
    • Stage 1: Tighten to 25 Nm (18 lb-ft).
    • Stage 2: Tighten to 32 Nm (24 lb-ft).
    Fig 1: Identifying Exhaust Manifold Nuts Tightening Sequence
    G06518231Courtesy of FORD MOTOR CO.
  4. Position the exhaust manifold heat shield and install the 2 bolts.
    • Tighten to 12 Nm (106 lb-in).
    Fig 2: Locating Exhaust Shield Bolts
    G06518230Courtesy of FORD MOTOR CO.
  5. Install the 4 exhaust Y-pipe flange nuts (2 RH and 2 LH).
    • Tighten to 40 Nm (30 lb-ft).
    Fig 3: Locating Exhaust Y-Pipe Flange Nuts
    G06126508Courtesy of FORD MOTOR CO.
  6. Install the starter. For additional information, refer to STARTING SYSTEM - GASOLINE ENGINES .
  7. Install the RH inner fenderwell. For additional information, refer to FRONT END BODY PANELS .