Axle Assembly: Material

WARNING: This page is about a different car, the 2011 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.

MATERIAL SPECIFICATIONS

Item	Specification
Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant XY-75W140-QL (US); CXY-75W140-1L (Canada)	WSL-M2C192-A and GL-5

Fig 1: Exploded View Of Axle Assembly With Torque Specifications

Courtesy of FORD MOTOR CO.

AXLE ASSEMBLY PARTS DESCRIPTION CHART

Item	Part Number	Description
1	N620485	U-bolt nut (8 required)
2	5798	U-bolt plate (2 required)
3	W520114	Lower shock absorber nut (2 required)
4	W500547	Lower shock absorber bolt (2 required)
5	391998	Electronic Locking Differential (ELD) bulkhead connector bolt (if equipped)
6	14A624	ELD bulkhead connector (if equipped)
7	2282	Brake line and parking brake cable bracket
8	4022	Axle vent
9	W620485	Parking brake cable bolts (2 required)

NOTE: Suspension fasteners are critical components because they affect performance of vital components and systems and their failure can result in major service expense. Install new components with the same component number or an equivalent component if installation is necessary. Do not use an installation component of lesser quality or substitute design. Torque values must be used as specified during reassembly to make sure of correct retention of these components.

Release the parking brake cable tension. For additional information, refer to PARKING BRAKE SYSTEM ACTUATION .
Remove the rear wheels and tires. For additional information, refer to TIRES & WHEELS .
If equipped, remove the stabilizer bar. For additional information, refer to REAR SUSPENSION .
Remove the 4 brake caliper anchor plate bolts.
- To install, tighten the new bolts to 275 Nm (203 lb-ft).
Fig 2: Locating Brake Caliper Anchor Plate Bolts
Courtesy of FORD MOTOR CO.
Position the 2 brake caliper and anchor plate assemblies aside.
NOTE: Do not allow the brake caliper to hang by the brake hose or damage to the brake hose can occur.
- Using mechanic's wire support the caliper and anchor plate assemblies.
Fig 3: Locating Brake Caliper And Anchor Plate Assembly
Courtesy of FORD MOTOR CO.
Release the parking brake cables from the brackets.

Fig 4: Locating Parking Brake Cable
Courtesy of FORD MOTOR CO.
Rotate the parking brake cables 90 degrees and disconnect them from the parking brake actuating levers.

Fig 5: Locating Parking Brake Cable (90 Degree Position)
Courtesy of FORD MOTOR CO.
Remove the rear wheel speed sensor bolt and the sensors from the brake caliper support brackets and position aside.
- To install, tighten to 31 Nm (23 lb-ft).
Fig 6: Locating Rear Wheel Speed Sensor Bolt
Courtesy of FORD MOTOR CO.
Release the 4 rear wheel speed sensor harness pushpins and 4 harness clips.
Disconnect the vent hose from the brake line and parking brake cable bracket bolt.

Fig 7: Locating Vent Hose Of Brake Line
Courtesy of FORD MOTOR CO.
Remove the brake line and parking brake cable bracket bolt.
- To install, tighten to 17 Nm (150 lb-in).
Fig 8: Locating Parking Brake Cable Bracket Bolt
Courtesy of FORD MOTOR CO.
Disconnect the ELD electrical connector and remove the pushpin.

Fig 9: Locating ELD Electrical Connector
Courtesy of FORD MOTOR CO.
Remove the parking brake cable bracket-to-differential housing bolt.
- To install, tighten to 21 Nm (15 lb-ft).
Fig 10: Locating Parking Brake Cable Bracket-To-Differential Housing Bolt
Courtesy of FORD MOTOR CO.
Remove the 2 brake hose bracket bolts.
NOTE: LH shown in illustration , RH similar.
- To install, tighten to 7 Nm (62 lb-in).
Fig 11: Locating Brake Hose Bracket Bolt
Courtesy of FORD MOTOR CO.
Unclip the brake tube and speed sensor harness from the RH axle retaining clip.

Fig 12: Locating RH Axle Retaining Clip
Courtesy of FORD MOTOR CO.
Remove the RH parking brake cable wire from bracket-to-shock absorber bracket bolt.
- To install, tighten to 20 Nm (177 lb-in).
Fig 13: Locating RH Parking Brake Cable Wire From Bracket-To-Shock Absorber Bracket Bolt
Courtesy of FORD MOTOR CO.
Use a suitable transmission jack to support the axle.
WARNING: Secure the assembly to the jack. Avoid any obstructions while lowering and raising the jack. Contact with obstructions may cause the assembly to fall off the jack, which may result in serious personal injury.

Fig 14: Supporting Axle Using Transmission Jack
Courtesy of FORD MOTOR CO.
Remove and discard the 2 lower shock absorber nuts and bolts.
WARNING: Do not apply heat or flame to the shock absorber or strut tube. The shock absorber and strut tube are gas pressurized and could explode if heated. Failure to follow this instruction may result in serious personal injury.
- To install, tighten the new nuts and bolts to 90 Nm (66 lb-ft).
Fig 15: Locating Lower Shock Absorber Nut
Courtesy of FORD MOTOR CO.
Remove and discard the 8 U-bolt nuts and the 4 U-bolts.
NOTE: Final tightening of the U-bolt nuts must be done with the suspension at curb height or incorrect clamp load may occur.
- To install, with the suspension at curb height, tighten the new U-bolt nuts evenly in a cross-type pattern in 4 stages.
  - Stage 1: Tighten to 65 Nm (48 lb-ft).
  - Stage 2: Tighten to 130 Nm (96 lb-ft).
  - Stage 3: Tighten to 200 Nm (148 lb-ft).
  - Stage 4: Tighten to 265 Nm (195 lb-ft).
Fig 16: Locating U-Bolt Nut
Courtesy of FORD MOTOR CO.
Lower and remove the axle assembly.
To install, reverse the removal procedure.
Make sure the axle is filled to specification.