Fuel Pump Module (Gasoline): Installation

WARNING: This page is about a different car, the 2011 Ford Pickup, 2011 Ford F550 Super Duty, 2011 Ford F450 Super Duty, and 2011 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Inspect the mating surfaces of the FP module flange and the fuel tank O-ring seal contact surfaces. Wipe clean with a lint-free rag.

NOTE: Manually sweep the float arm to ensure freedom of travel.

Install a new FP module O-ring seal.

NOTE: The Fuel Pump (FP) module must be handled carefully to avoid damage to the float arm.

Install the FP module by inserting float rod through fuel tank opening first.

NOTE: Carefully install the lock ring wrench to avoid damaging the Fuel Pump (FP) module when installing the lock ring.

NOTE: Install a new lock ring if it is bent, damaged or corroded.

NOTE: Make sure the alignment tab on the FP module and the fuel tank meet before tightening the fuel tank lock ring.

Fig 1: Identifying Fuel Tank Sender Unit Wrench

Courtesy of FORD MOTOR CO.

Install the lock ring wrench and tighten the FP module lock ring.
Install the fuel tank. For additional information, refer to REMOVAL AND INSTALLATION .