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Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2587 (Fuel Tank & Fuel Lines -- F250-F550 Super Duty) >> Removal And Installation >> Fuel Level Sender >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2011 Ford Pickup, 2011 Ford F550 Super Duty, 2011 Ford F450 Super Duty, and 2011 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
WARNING: Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.
WARNING: When handling fuel, always observe fuel handling precautions and be prepared in the event of fuel spillage. Spilled fuel may be ignited by hot vehicle components or other ignition sources. Failure to follow these instructions may result in serious personal injury.
WARNING: Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

Fuel level sensor mounted sender 

  1. Remove the fuel level sensor. For additional information, refer to FUEL LEVEL SENSOR  in this service information.
    2. NOTE: Make note of wire routing for reinstallation.
  2. Disconnect the fuel level sender electrical connectors.
  3. Depress the lock tabs and remove the fuel level sender.
    Fig 1: Locating Fuel Level Sender Lock Tabs
    G07484380Courtesy of FORD MOTOR CO.

    4. Fuel Pump (FP) module mounted sender 

  4. Remove the FP  module. For additional information, refer to FUEL PUMP MODULE  in this service information.
    5. NOTE: Make note of wire routing for reinstallation.
  5. Disconnect the fuel level sender electrical connector.
  6. Depress the lock tab and remove the fuel level sender.
    Fig 2: Locating Fuel Level Sender Lock Tab
    G06171974Courtesy of FORD MOTOR CO.

    7. All fuel level senders 

  7. To install, reverse the removal procedure.
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