Forward Clutch Assembly: Assembly

WARNING: This page is about a different car, the 2011 Ford F550 Super Duty and 2011 Ford F450 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

Lightly lubricate the new pistons and seals with petroleum jelly.
1. Forward clutch balance piston.
2. Forward clutch balance piston return spring.
3. Forward clutch piston.
Fig 1: Identifying Forward Clutch Balance Piston, Forward Clutch Balance Piston Return Spring And Forward Clutch Piston
Courtesy of FORD MOTOR CO.
Install the forward clutch piston.

Fig 2: Locating Forward Clutch Piston
Courtesy of FORD MOTOR CO.
Install the forward clutch balance piston return spring and balance piston.

Fig 3: Locating Forward Clutch Balance Piston And Return Spring
Courtesy of FORD MOTOR CO.
Using the Clutch Spring Compressor Aligner and Clutch Spring Compressor, install the snap ring.

Fig 4: Remove/Install Snap Ring Using Clutch Spring Compressor Aligner And Clutch Spring Compressor
Courtesy of FORD MOTOR CO.

NOTE: Inspect the forward clutch plates for damage. If any damage is found, install new plates.

Fig 5: Identifying Forward Clutch Pack Plates

Courtesy of FORD MOTOR CO.

Install the forward clutch pack.
1. Cushion spring.
2. Externally splined steel plates.
3. Internally splined friction plates.
4. Forward clutch pressure plate.
Install the forward clutch snap ring.

Fig 6: Locating Snap Ring And Forward Clutch Plates
Courtesy of FORD MOTOR CO.
Using a feeler gauge, measure the clearance between the snap ring and the pressure plate in 3 different locations.

Fig 7: Measuring Clearance Between Snap Ring And Pressure Plate Using Feeler Gauge With Specifications
Courtesy of FORD MOTOR CO.
Install the No. 8 forward clutch thrust bearing, blue side up.

Fig 8: Locating No. 8 Forward Clutch Thrust Bearing
Courtesy of FORD MOTOR CO.
Install the No. 7 thrust washer and 2 new seals.

Fig 9: Locating Seals And No. 7 Thrust Washer
Courtesy of FORD MOTOR CO.