LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2584 (Automatic Transmission 5R110W (TORQSHIFT(R)) -- F450-F550 Super Duty) >> Diagnosis & Testing >> Leakage Inspection >> Transmission Fluid Leakage in Torque Converter Area >> Leak Check Test with a Black Light

Leak Check Test with a Black Light

WARNING: This page is about a different car, the 2011 Ford F550 Super Duty and 2011 Ford F450 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Use Dye-Lite® ATF/Power Steering Fluid Leak Detection Dye to detect a transmission fluid leak.
  1. Add dye to the transmission fluid. Use 30.0 ml (1 oz) of dye solution for every 3.8L (4 qt) of transmission fluid.
  2. Using a suitable tool, start and run the engine until the transmission reaches its normal operating temperature. Observe the back of the cylinder block and top of the torque converter housing for evidence of transmission fluid leakage. Raise the vehicle on a hoist and run the engine at fast idle, then at engine idle, occasionally shifting to the DRIVE and REVERSE ranges to increase pressure within the transmission. Observe the front of the flexplate, back of the cylinder block (in as far as possible), inside the torque converter housing and the entire case until transmission fluid leakage is evident and the probable source of leakage can be determined.
EXTERNAL TRANSMISSION FLUID LEAKS

Leak Path Possible Source
Leaks at the transmission fluid pan-to-case
  • Transmission fluid pan bolts not tightened to specification.
  • Transmission case pan rail damaged.
  • Transmission fluid pan gasket damaged.
Transmission fluid cooler tubes or fittings leaking
  • Transmission fluid cooler tube(s), cooler tube fitting(s) damaged.
  • Transmission fluid cooler tube fittings-to-case union damaged.
  • Transmission case damaged at case fitting.
  • Fittings not tightened to specifications.
Transmission fluid cooler tube nut-to-case fittings leaking
  • Damaged or missing O-ring seals.
  • Fittings not tightened to specifications.
Leaks at the transmission fluid cooler
  • Transmission fluid cooler damage.
  • Fitting(s) damaged or not tightened to specifications.
Leaks at the external sensors
  • Damaged or missing O-ring seals.
  • Screw not tightened to specifications.
Leaks at the manual control lever seal
  • Damaged or missing lever seal.
Leaks at the solenoid body harness connector
  • Install a new solenoid body harness connector O-ring seal. Either on the harness end or the solenoid body.
Transmission fluid leakage in the torque converter area