LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2584 (Automatic Transmission 5R110W (TORQSHIFT(R)) -- F450-F550 Super Duty) >> Diagnosis & Testing >> Diagnosis By Symptom >> Diagnostic Routines >> Harsh Forward Only

Harsh Forward Only

WARNING: This page is about a different car, the 2011 Ford F550 Super Duty and 2011 Ford F450 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
DIAGNOSTIC ROUTINES - HARSH FORWARD ONLY

Possible Component Reference/Action
204 - ROUTINE 
Powertrain Control System 
  • CARRY OUT On-Board Diagnostic (OBD) tests. REFER to the INTRODUCTION article for diagnosis and testing of the PCM. REPAIR as required. CLEAR the DTCs, ROAD TEST the vehicle and RERUN the OBD  test.
  • PCM, external vehicle wiring harnesses, transmission internal harness
Selector Lever Cable 
  • Cable system damaged, misaligned
Incorrect Line Pressure 
  • CHECK pressure at line tap. CARRY OUT Line Pressure Test. REFER to SPECIAL TESTING PROCEDURES  in this service information. FOLLOW the pressure diagnosis test as required.
  • High pressure
Solenoid Body Assembly 
  • Bolts not tightened to specification
  • TIGHTEN to specification.
  • Filter gasket damaged
  • INSTALL a new filter gasket.
  • Contamination
  • DISASSEMBLE and CLEAN.
  • If damaged or parts are missing, INSTALL a new solenoid body assembly. If misassembled, correctly reassemble.
  • Solenoids damaged, stuck or bore damaged. Manual valve or solenoid damaged, stuck or bore damaged
Fluid Pump Assembly 
  • Bolts not tightened to specification
  • TIGHTEN to specification.
  • Gasket damaged
  • INSTALL a new gasket.
  • Porosity, cross leaks, cup plug missing, plugged hole
  • REPAIR as necessary.
  • Pump gears and/or gear pocket damaged
  • INSTALL a new pump.
  • REPAIR as necessary. If damaged, INSTALL a new seal or pump assembly.
  • Control valves, springs or seal damaged, stuck or not assembled correctly
Forward Clutch Assembly 
  • Seals, piston damaged
  • REPAIR as necessary.
  • Friction elements damaged or worn
  • REPAIR as necessary.
  • REPAIR as necessary.
  • Return springs damaged
Low/Reverse Clutch Assembly 
  • Seals, piston damaged
  • REPAIR as necessary.
  • Filtered orifice damaged, missing, not seating, off location
  • INSTALL a new case.
  • Friction elements damaged or worn
  • REPAIR as necessary.
  • Return springs damaged
  • REPAIR as necessary.
  • REPAIR as necessary.
  • Snap ring for One-Way Clutch (OWC) and/or return spring not seated or damaged