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Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2581 (Engine Mechanical - 6.8L (3V) -- F450 & F550 Super Duty) >> In-Vehicle Repair >> Exhaust Manifold - RH >> Removal

Exhaust Manifold - RH: Removal

WARNING: This page is about a different car, the 2011 Ford F550 Super Duty and 2011 Ford F450 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING article.
  2. Remove the transmission filler tube. For additional information, refer to AUTOMATIC TRANSAXLE/TRANSMISSION - TORQSHIFT article.
  3. Remove the starter. For additional information, refer to STARTING SYSTEM - GASOLINE ENGINES article.
  4. Remove the RH inner fenderwell. For additional information, refer to BODY PANEL SYSTEM - FRONT END BODY PANELS article.
  5. Remove the exhaust Y-pipe. For additional information, refer to EXHAUST SYSTEM article.
  6. Remove the 2 bolts and the exhaust manifold heat shield.
  7. Remove and discard the 10 exhaust manifold nuts and the 10 exhaust manifold-to-cylinder head studs.
  8. NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant. Failure to follow this procedure may cause future oil leakage.
  9. Remove the exhaust manifold and discard the exhaust manifold gaskets.
    • Clean the sealing surfaces with metal surface prep. Follow the directions on the packaging.
  10. Inspect the exhaust manifold. For additional information, refer to ENGINE MECHANICAL SYSTEM - GENERAL INFORMATION article.