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Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2581 (Engine Mechanical - 6.8L (3V) -- F450 & F550 Super Duty) >> In-Vehicle Repair >> Engine Front Cover >> Removal

Engine Front Cover: Removal

WARNING: This page is about a different car, the 2011 Ford F550 Super Duty and 2011 Ford F450 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING article.
  2. Remove the engine oil pan drain plug.
    • Drain the oil, then install the drain plug and tighten to 23 Nm (17 lb-ft).
  3. Remove the engine cooling fan shroud. For additional information, refer to ENGINE COOLING - GASOLINE ENGINES article.
  4. Remove the engine cooling fan. For additional information, refer to ENGINE COOLING - GASOLINE ENGINES article.
  5. Remove the RH valve cover. For additional information, refer to VALVE COVER - RH  in this service information.
  6. Remove the LH valve cover. For additional information, refer to VALVE COVER - LH  in this service information.
  7. Rotate the tensioner clockwise and remove the accessory drive belt.
    Fig 1: Rotating Tensioner Clockwise
    G07480057Courtesy of FORD MOTOR CO.
  8. Remove the 3 bolts and position the power steering pump aside.
  9. Remove the crankshaft pulley bolt and washer.
    • Discard the crankshaft pulley bolt.
  10. Using the Crankshaft Vibration Damper Remover, remove the crankshaft pulley.
    Fig 2: Removing Crankshaft Pulley Using Crankshaft Vibration Damper Remover
    G07480058Courtesy of FORD MOTOR CO.
  11. Using the Crankshaft Front Oil Seal Remover, remove and discard the crankshaft front seal.
    Fig 3: Removing Crankshaft Front Seal Using Crankshaft Front Oil Seal Remover
    G07480059Courtesy of FORD MOTOR CO.
  12. Remove the bolt and the accessory drive idler pulley.
  13. Remove the 4 bolts and the coolant pump pulley.
  14. Remove the 3 bolts and the accessory drive belt tensioner.
  15. Disconnect the Crankshaft Position (CKP) sensor electrical connector.
  16. Remove the nut and the starter wiring harness and transmission cooler tube support brackets from the stud bolt.
  17. Disconnect the RH and LH radio ignition interference capacitor electrical connectors.
  18. Disconnect the Camshaft Position (CMP) sensor electrical connector.
  19. Remove the 2 nuts and the RH and LH radio ignition interference capacitors.
  20. Remove the 4 front oil pan bolts.
  21. Remove the 8 bolts and the 7 studs.
    Fig 4: Locating Front Oil Pan Bolts
    G07480060Courtesy of FORD MOTOR CO.
    22. NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
    Fig 5: Removing Engine Front Cover
    G07480061Courtesy of FORD MOTOR CO.
  22. Remove the engine front cover from the front cover to cylinder block dowel.
    • Remove the engine front cover gaskets.
    • Clean the mating surfaces with silicone gasket remover and metal surface prep. Follow the directions on the packaging.
    • Inspect the mating surfaces.
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