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Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2547 (Fuel Tank & Fuel Lines -- F250-F550 Super Duty) >> Removal And Installation >> Fuel Tank - Auxiliary >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2010 Ford Pickup, 2010 Ford F550 Super Duty, 2010 Ford F450 Super Duty, and 2010 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Some auxiliary tanks are stand alone applications and some are dual tank applications.

All vehicles 

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Release the fuel system pressure. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION - GASOLINE AND DIESEL .
  3. Disconnect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  4. Drain the fuel from the fuel tank. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION - GASOLINE AND DIESEL .
  5. Loosen the 2 hose clamps and disconnect the fuel tank filler pipe and the fuel tank filler pipe vent hose from the fuel tank.

    Gasoline engines 

  6. Disconnect the fuel vapor tube-to-Fuel Pump (FP) module quick connect coupling and the fuel supply tube-to-FP  module quick connect coupling. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION - GASOLINE AND DIESEL .
  7. Disconnect the fuel vapor tube-to-fuel tank grade vent valve quick connect couplings. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION - GASOLINE AND DIESEL .

    Diesel engine 

  8. Disconnect the fuel return tube-to-fuel level sensor quick connect coupling and fuel supply tube-to-fuel level sensor quick connect coupling. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION - GASOLINE AND DIESEL .

    All vehicles 

  9. Remove the 4 bolts and fuel tank heat shield.
    • To install, tighten to 22 Nm (16 lb-ft).
  10. Place a jack under the fuel tank.
  11. Remove 2 bolts and carefully position the 2 fuel tank straps aside.
    • To install, tighten to 40 Nm (30 lb-ft).
  12. Lower the fuel tank.
  13. To install, reverse the removal procedure.