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Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2547 (Fuel Tank & Fuel Lines -- F250-F550 Super Duty) >> Removal And Installation >> Fuel Conditioning Module - 6.4L Diesel >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2010 Ford Pickup, 2010 Ford F550 Super Duty, 2010 Ford F450 Super Duty, and 2010 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: When handling fuel, always observe fuel handling precautions and be prepared in the event of fuel spillage. Spilled fuel may be ignited by hot vehicle components or other ignition sources. Failure to follow these instructions may result in serious personal injury.
  1. Release the fuel system pressure. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION - GASOLINE AND DIESEL .
  2. NOTE: Once the fuel conditioning module is drained and the fuel system service is completed, make sure the fuel/water separator drain valve is completely closed to prevent air from entering into the fuel system.
    Fig 1: Locating Fuel/Water Separator Drain Valve
    G06779421Courtesy of FORD MOTOR CO.
  3. Open the fuel/water separator drain valve and drain the fuel into a suitable container.
  4. Disconnect the Fuel Pump (FP) and the water in fuel sensor electrical connectors.
    Fig 2: Locating Fuel Sensor Electrical Connectors
    G06779422Courtesy of FORD MOTOR CO.
  5. Disconnect the fuel tank-to-fuel conditioning module fuel supply tube and fuel conditioning module-to-fuel tank fuel return tube quick connect coupling. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION - GASOLINE AND DIESEL .
  6. Disconnect the fuel tank-to-fuel conditioning module-to-engine fuel supply tube and engine-to-fuel conditioning module fuel return tube spring lock coupling. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION - GASOLINE AND DIESEL .
  7. Remove the 3 mounting nuts and the fuel conditioning module.
    • To install, tighten to 20 Nm (177 lb-in).
  8. NOTE: Only use a fuel conditioning module that has a brown cover on the Fuel Pump (FP) (low-pressure FP  ). Installing a fuel conditioning module with a black cover on the FP  (high-pressure FP  ) may result in damage to the high-pressure fuel system.
  9. To install, reverse the removal procedure.