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Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2547 (Fuel Tank & Fuel Lines -- F250-F550 Super Duty) >> Disassembly And Assembly >> Fuel Conditioning Module - 6.4L Diesel >> Disassembly

Fuel Conditioning Module - 6.4L Diesel: Disassembly

WARNING: This page is about a different car, the 2010 Ford Pickup, 2010 Ford F550 Super Duty, 2010 Ford F450 Super Duty, and 2010 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: The fuel conditioning module that is used with the 6.4L diesel engine has a brown pump cover. Installing a fuel conditioning module with a black cover may result in damage to the high-pressure fuel system.
  1. Remove the fuel filter cover and drain the fuel from the housing.
    • Remove and discard the O-ring seal.
  2. Remove the fuel filter and discard.
  3. If necessary, remove the bolt and the drain valve cover.
  4. Remove the 4 bolts and the manifold cover.
    • Remove and discard the press-in-place gasket.
  5. Remove the return valve assembly.
  6. Remove the 3 bolts and the Fuel Pump (FP).
    • Remove and discard the O-ring seals.
  7. Remove the 4 bolts and the fuel conditioning module mounting bracket.
    • Inspect the fuel conditioning module mounting bracket rubber grommets for damage. If any fuel conditioning module mounting bracket rubber grommets are damaged, install a new grommet(s).