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Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2547 (Fuel Tank & Fuel Lines -- F250-F550 Super Duty) >> Disassembly And Assembly >> Fuel Conditioning Module - 6.4L Diesel >> Assembly

Fuel Conditioning Module - 6.4L Diesel: Assembly

WARNING: This page is about a different car, the 2010 Ford Pickup, 2010 Ford F550 Super Duty, 2010 Ford F450 Super Duty, and 2010 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the fuel conditioning mounting bracket and 4 bolts.
    • Tighten to 5 Nm (44 lb-in).
  2. Install new O-ring seals on the FP  and lubricate with clean engine oil.
  3. Install the FP  and 3 bolts.
    • Tighten to 5 Nm (44 lb-in).
  4. Install the return valve assembly.
  5. Install a new press-in-place gasket in the fuel manifold.
  6. If removed, install the drain valve cover and bolt.
    • Tighten to 5 Nm (44 lb-in).
  7. Install the manifold cover and 4 bolts.
    • Tighten to 5 Nm (44 lb-in).
  8. Lubricate the O-ring seal with clean engine oil and install the fuel filter.
  9. Install a new O-ring seal on the fuel filter cover and lubricate with clean engine oil.
  10. NOTE: The fuel conditioning module that is used with the 6.4L diesel engine has a brown pump cover. Installing a fuel conditioning module with a black cover may result in damage to the high-pressure fuel system.
  11. Install the fuel filter cover.
    • Tighten to 25 Nm (18 lb-ft).