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Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2544 (Turbocharger Cooling System -- F250-F550 Super Duty) >> Removal And Installation >> Fuel Cooler >> Removal

Fuel Cooler: Removal

WARNING: This page is about a different car, the 2010 Ford Pickup, 2010 Ford F550 Super Duty, 2010 Ford F450 Super Duty, and 2010 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the fuel and turbocharger cooling system. For additional information, refer to FUEL AND TURBOCHARGER COOLING SYSTEM DRAINING, FILLING AND BLEEDING .
  2. Release the low-pressure fuel system pressure. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION - GASOLINE AND DIESEL .
  3. Disconnect the fuel cooler-to-coolant expansion tank hose at the fuel cooler.
  4. Disconnect the coolant pump-to-fuel cooler hose at the fuel cooler.
  5. Remove the banjo bolt and disconnect the fuel cooler-to-fuel filter fuel tube.
    • Remove and discard the sealing washers.
  6. Remove the banjo bolt and disconnect the fuel pump-to-fuel cooler fuel tube.
    • Remove and discard the sealing washers.
  7. Remove the 2 fuel cooler bracket bolts, the 2 stud bolts, the 2 nuts and the fuel cooler.
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